Operation CHARM: Car repair manuals for everyone.

Reassembly





2GR-FE FUEL: FUEL PUMP: REASSEMBLY

1. INSTALL NO. 1 FUEL SUCTION SUPPORT

(a) Install the No. 1 fuel suction support to the fuel filter.





2. INSTALL FUEL PRESSURE REGULATOR ASSEMBLY

(a) Apply a light coat of gasoline or spindle oil to 2 new O-rings, then install them onto the fuel pressure regulator.





(b) Install the fuel pressure regulator to the fuel filter.





3. INSTALL FUEL PUMP

(a) Apply gasoline to a new O-ring and install it to the fuel filter.





(b) Engage the 5 claws on the fuel filter and install the fuel pump with the pump filter.





4. CONNECT FUEL PUMP HARNESS

(a) Connect the fuel pump harness connector.





NOTICE:
Do not separate the tube indicated in the illustration Service Precautions

5. INSTALL FUEL SUCTION PLATE SUB-ASSEMBLY

(a) Install the fuel pump filter tube while aligning it to the installation position of the No. 1 fuel sub-tank.





(b) Connect the jet pump nozzle.

(c) Make sure that the fuel tube passes under the protrusion of the fuel filter, and engage the claw of the No. 1 fuel suction support.





(d) Install the spring to the fuel suction plate shaft and install it to the No. 1 fuel sub-tank.

(e) Install a new E-ring.





6. INSTALL FUEL SENDER GAUGE ASSEMBLY

(a) Slide the fuel sender gauge to fit the claw.





(b) Connect the fuel sender gauge connector.