Operation CHARM: Car repair manuals for everyone.

Reassembly





ENGINE HOOD / DOOR: BACK DOOR: REASSEMBLY

1. INSTALL HOLE PLUG

(a) Install the 2 hole plugs.

2. INSTALL CUSHION

(a) Install the 2 cushions.

3. INSTALL REAR NAME PLATE Installation

4. INSTALL NO. 2 BACK DOOR NAME PLATE Installation

5. INSTALL NO. 1 BACK DOOR NAME PLATE Installation

6. INSTALL BACK DOOR DAMPER STAY LOWER BRACKET

(a) Install the back door damper stay lower bracket with the 2 bolts.





Torque : 20 Nm (199 kgf-cm, 14 ft-lbf)

7. INSTALL BACK DOOR SUPPORT Installation

8. INSTALL BACK DOOR STAY UPPER BRACKET LH

(a) Install the back door stay upper bracket with the bolt.





Torque : 7.0 Nm (71 kgf-cm, 62 in-lbf)

9. INSTALL BACK DOOR STAY UPPER BRACKET RH

(a) Install the back door stay upper bracket with the bolt.





Torque : 7.0 Nm (71 kgf-cm, 62 in-lbf)

10. INSTALL NO. 2 BACK DOOR WEATHERSTRIP

(a) Install the No. 2 back door weatherstrip.





11. INSTALL BACK DOOR HINGE ASSEMBLY RH

(a) Install the back door hinge with the bolt.





Torque : 20 Nm (199 kgf-cm, 14 ft-lbf)

12. INSTALL BACK DOOR HINGE ASSEMBLY LH

HINT
Use the same procedure as described for the RH side.

13. INSTALL BACK DOOR OUTSIDE HANDLE Installation

14. INSTALL BACK WINDOW LOCK STRIKER ASSEMBLY Installation

15. INSTALL BACK WINDOW STAY UPPER BRACKET RH Installation

16. INSTALL BACK WINDOW STAY UPPER BRACKET LH

HINT
Use the same procedure as described for the RH side.

17. INSTALL BACK DOOR GLASS Installation

18. INSTALL BACK WINDOW SUPPORT LH Installation

19. INSTALL BACK WINDOW SUPPORT RH

HINT
Use the same procedure as described for the LH side.

20. INSTALL BACK DOOR SIDE FEMALE STOPPER SUB-ASSEMBLY

(a) Install the back door side female stopper with the 2 bolts.





Torque : 7.0 Nm (71 kgf-cm, 62 in-lbf)

21. INSTALL HIGH MOUNTED STOP LIGHT ASSEMBLY Reassembly

22. INSTALL REAR SPOILER Installation

23. INSTALL NO. 1 REAR SPOILER COVER

(a) Install the No. 1 rear spoiler cover with the 4 screws.





24. INSTALL BACK DOOR LOCK CYLINDER ASSEMBLY

(a) Install the back door lock cylinder with the retainer.





(b) Connect the connector and the 2 clamps.





25. INSTALL BACK DOOR LOCK ASSEMBLY Installation

26. INSTALL BACK DOOR OUTSIDE GARNISH SUB-ASSEMBLY

27. INSTALL BACK WINDOW LOCK ASSEMBLY Installation

28. INSTALL MULTIPLEX NETWORK DOOR ECU

(a) Install the multiplex network door ECU with the 2 screws.





(b) Connect the 3 connectors and 2 harness clamps.

29. INSTALL REAR WIPER MOTOR GROMMET (w/ Rear Wiper)

30. INSTALL REAR WIPER MOTOR (w/ Rear Wiper) Installation

31. INSTALL REAR WIPER ARM AND BLADE ASSEMBLY (w/ Rear Wiper) Installation

32. INSTALL BACK DOOR SERVICE HOLE COVER

(a) Apply butyl tape to the door panel, then install the new back door service hole cover as shown in the illustration.





HINT
* When installing the service hole cover, pull the links and connectors out through the service hole.
* There should be no wrinkles or folds after attaching the service hole cover.
* After attaching the service hole cover, check the quality of the seal.

33. INSTALL BACK DOOR TRIM BOARD

(a) Engage the 16 clips and install the back door trim board.





(b) Install the 2 screws.

34. INSTALL DOOR TRIM RETAINER CAP

(a) Engage the 2 claws and install the door trim retainer cap.





35. INSTALL BACK DOOR TRIM COVER RH





(a) Engage the 3 claws and back door trim cover.

36. INSTALL BACK DOOR TRIM COVER LH

HINT
Use the same procedure as described for the RH side.

37. INSTALL SPARE WHEEL CARRIER BRACKET SUB-ASSEMBLY

(a) Install the spare wheel carrier bracket with the 2 bolts and 2 nuts.





Torque : 48 Nm (489 kgf-cm, 35 ft-lbf)

38. INSTALL SPARE WHEEL CARRIER BRACKET SUB-ASSEMBLY (w/ Rear Monitor)

Torque : 48 Nm (489 kgf-cm, 35 ft-lbf)

(a) Install the spare wheel carrier bracket with the 2 bolts and 2 nuts.





39. INSTALL BACK DOOR OUTSIDE MOULDING RH Installation

40. INSTALL BACK DOOR OUTSIDE MOULDING LH Installation

41. INSTALL SPARE DISC WHEEL

Torque : 88 Nm (897 kgf-cm, 65 ft-lbf)

42. INSTALL REAR TELEVISION CAMERA ASSEMBLY (w/ Rear Monitor) Installation

43. INSTALL SPARE WHEEL CARRIER NO. 2 BRACKET (w/ Rear Monitor)





(a) Connect the connector.

(b) Install the 2 bolts and install the spare wheel carrier No. 2 bracket.

Torque : 32 Nm (326 kgf-cm, 24 ft-lbf)

44. INSTALL SPARE WHEEL COVER (w/ Rear Monitor)

Torque : 14 Nm (143 kgf-cm, 10 ft-lbf)

45. INSTALL SPARE WHEEL NO. 2 COVER (w/ Rear Monitor)