Operation CHARM: Car repair manuals for everyone.

Reassembly





BRAKE: FRONT BRAKE: REASSEMBLY

1. TEMPORARILY TIGHTEN FRONT DISC BRAKE BLEEDER PLUG

2. INSTALL FRONT DISC BRAKE BLEEDER PLUG CAP

3. INSTALL PISTON SEAL





(a) Apply lithium soap base glycol grease to 4 new piston seals.

(b) Install the 4 piston seals onto the disc brake cylinder.

NOTICE:
Securely install the piston seal into the groove of the disc brake cylinder.

4. INSTALL FRONT DISC BRAKE PISTON





(a) Apply lithium soap base glycol grease to the 4 disc brake pistons and 4 new cylinder boots.

(b) Install the 4 cylinder boots to the 4 disc brake pistons.

(c) Install the 4 disc brake pistons onto the disc brake cylinder.

NOTICE:
Do not forcibly install the piston into the disc brake cylinder.

5. INSTALL CYLINDER BOOT





(a) Install the 4 cylinder boots onto the disc brake cylinder.

NOTICE:
Securely install the cylinder boot into the grooves of the disc brake cylinder and piston.

(b) Using a screwdriver, install 4 new set rings.

NOTICE:
Do not damage the boot.