Installation
WINDSHIELD / WINDOW GLASS: QUARTER WINDOW GLASS: INSTALLATION
1. CLEAN QUARTER WINDOW GLASS
(a) Clean the outer circumference of the glass with a non-residue solvent.
NOTICE:
* Do not touch the glass surface after cleaning it.
* Even if using a new glass, clean the glass with a non-residue solvent.
2. CLEAN VEHICLE BODY
(a) Clean and shape the contact surface of the vehicle body.
(1) Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.
NOTICE:
Do not damage the vehicle body.
HINT
Leave as much adhesive on the vehicle body as possible.
(2) Clean the contact surface of the vehicle body with a shop rag or piece of cloth saturated with cleaner.
HINT
Clean the vehicle body even if all the adhesive has been removed.
3. INSTALL QUARTER WINDOW GLASS
(a) Using a brush, apply Primer M to the exposed part of the vehicle body.
NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Do not apply Primer M to the adhesive.
* Throw away any leftover Primer M.
* Do not apply too much Primer M.
(b) Using a brush or sponge, apply Primer G to the edge of the quarter window and contact surface.
Specification:
NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover Primer G.
* Do not apply too much Primer G.
HINT
If Primer G is applied to any areas other than those specified, wipe off the primer with a clean shop rag or piece of cloth before it dries.
(c) Apply adhesive.
Adhesive:
Toyota Genuine Windshield Glass Adhesive or the equivalent
(1) Cut the tip off the cartridge nozzle, as shown in the illustration.
HINT
After cutting off the tip, use all adhesive within the time indicated in the table below.
Usage time frame:
(2) Load the sealer gun with the cartridge.
(3) Apply adhesive to the quarter window as shown in the illustration.
Specification:
(d) Install the quarter window glass onto the body.
(1) Hold the quarter window glass in place securely with protective tape or the equivalent until the adhesive hardens.
NOTICE:
* Allow the primer coating to dry for 3 minutes or more.
* Check that the pins are attached to the body correctly.
* Check the clearance between the body and glass.
(2) Lightly press the front surface of the glass to ensure a close fit.
(3) Using a scraper, remove any excessive or protruding adhesive.
HINT
Apply adhesive to the quarter window glass rim.
NOTICE:
Do not drive the vehicle within the time indicated in the table below.
Minimum time:
4. CHECK FOR LEAKAGE AND REPAIR
(a) Conduct a leak test by applying water to the adhesive portions after the adhesive has completely hardened.
(b) Seal any leakage with auto glass sealer.
5. INSTALL ROOF SIDE INNER GARNISH RH Installation
6. INSTALL ROOF SIDE INNER GARNISH LH Installation
7. INSTALL DECK TRIM SIDE PANEL ASSEMBLY RH Installation
8. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH Installation
9. INSTALL REAR DECK TRIM COVER (w/ Power Outlet Socket) Installation
10. INSTALL REAR SEAT OUTER BELT ASSEMBLY RH Installation
11. INSTALL REAR SEAT OUTER BELT ASSEMBLY LH Installation
12. INSTALL LAP BELT OUTER ANCHOR COVER Installation
13. INSTALL AMPLIFIER BOX SPEAKER ASSEMBLY (w/ Woofer) Installation
14. INSTALL SPEAKER MOUNTING COVER (w/ Woofer) Installation
15. INSTALL DECK SIDE GARNISH (w/ Woofer) Installation
16. INSTALL QUARTER TRIM POCKET (w/o Woofer) Installation
17. INSTALL SIDE TRIM COVER (w/o Woofer) Installation
18. INSTALL QUARTER TRIM POCKET TRAY (w/o Woofer) Installation
19. INSTALL PACKAGE HOLDER NET HOOK Installation
20. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH Installation
21. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH Installation
22. INSTALL REAR DOOR SCUFF PLATE RH Installation
23. INSTALL REAR DOOR SCUFF PLATE LH Installation
24. INSTALL FRONT DOOR SCUFF PLATE RH Installation
25. INSTALL FRONT DOOR SCUFF PLATE LH Installation
26. INSTALL LUGGAGE HOLD BELT STRIKER ASSEMBLY Installation
27. INSTALL REAR FLOOR MAT ASSEMBLY Installation
28. INSTALL REAR FLOOR MAT SUPPORT PLATE Installation
29. INSTALL REAR FLOOR BOARD Installation
30. INSTALL REAR SEATBACK ASSEMBLY RH Installation
31. INSTALL REAR SEATBACK BOARD CARPET ASSEMBLY RH Installation
32. INSTALL REAR SEATBACK ASSEMBLY LH Installation
33. INSTALL REAR SEATBACK BOARD CARPET ASSEMBLY LH Installation
34. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque : 3.9 Nm (40 kgf-cm, 35 in-lbf)