Operation CHARM: Car repair manuals for everyone.

Disassembly





BRAKE: FRONT BRAKE: DISASSEMBLY

1. REMOVE CYLINDER BOOT





(a) Using a screwdriver, remove the 4 set rings and 4 cylinder boots from the disc brake cylinder.

2. REMOVE FRONT DISC BRAKE PISTON





(a) Prepare a wooden plate to hold the pistons.

(b) Place the plate between the pistons and insert a pad into one side.





(c) Apply compressed air to remove the pistons one side at a time from the disc brake cylinder.

CAUTION:
Do not place your fingers in front of the piston when applying compressed air.

NOTICE:
Do not spatter the brake fluid.

3. REMOVE PISTON SEAL





(a) Using a screwdriver, remove the 4 piston seals from the cylinder.

NOTICE:
Do not damage the inner surface or piston seal groove of the cylinder.

4. REMOVE FRONT DISC BRAKE BLEEDER PLUG CAP

5. REMOVE FRONT DISC BRAKE BLEEDER PLUG