Component Tests and General Diagnostics

CLUTCH: CLUTCH UNIT: INSPECTION

1. INSPECT CLUTCH DISC ASSEMBLY





(a) Using vernier calipers, measure the rivet head depth.

Minimum rivet depth:

0.3 mm (0.012 in.)

If necessary, replace the clutch disc assembly.

(b) Install the clutch disc assembly onto the transaxle assembly.

NOTICE:
Insert the clutch disc assembly in the correct orientation.

(c) Using a dial indicator, check the clutch disc assembly runout.





Minimum runout:

0.7 mm (0.028 in.)

If necessary, replace the clutch disc assembly.

2. INSPECT CLUTCH COVER ASSEMBLY





(a) Using vernier calipers, inspect the depth and width of wear of the diaphragm spring.

Minimum:

A (Depth): 0.5 mm (0.020 in.)

B (Width): 6.0 mm (0.236 in.)

If necessary, replace the clutch cover assembly.

3. INSPECT FLYWHEEL SUB-ASSEMBLY





(a) Using a dial indicator, inspect the flywheel sub-assembly runout.

Maximum runout:

0.1 mm (0.004 in.)

If necessary, replace the flywheel sub-assembly.

4. INSPECT CLUTCH RELEASE BEARING ASSEMBLY





(a) Turn the release bearing by hand while applying force in the axial direction.

HINT
The bearing is permanently lubricated and requires no cleaning or lubrication.

If necessary, replace the release bearing assembly.