Operation CHARM: Car repair manuals for everyone.

Part 3





P313 HYBRID VEHICLE CONTROL: HYBRID CONTROL SYSTEM: P0AA6-526, P0AA6-611, P0AA6-612, P0AA6-613, P0AA6-614, P0AA6-655: Hybrid Battery Voltage System Isolation Fault
P0AA6-655 - Hybrid Battery Voltage System Isolation Fault - Continued

21. CHECK HYBRID BATTERY JUNCTION BLOCK ASSEMBLY

CAUTION:
Be sure to wear insulated gloves.

(a) Check that the service plug grip is not installed.

NOTICE:
After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair manual because this may cause a malfunction.

(b) Disconnect the z30 and z31 high voltage cable connectors of the HV battery from the hybrid battery junction block assembly.





(c) Using a megohmmeter set to 500 V, measure the resistance according to the value(s) in the table below.





NOTICE:
Be sure to set the megohmmeter to 500 V when performing this test. Using a setting higher than 500 V can result in damage to the component being inspected.

Standard Resistance:





NG -- REPLACE HYBRID BATTERY JUNCTION BLOCK ASSEMBLY Removal
OK -- Continue to next step.

22. CHECK MAIN BATTERY CABLE

CAUTION:
Be sure to wear insulated gloves.

(a) Check that the service plug grip is not installed.

NOTICE:
After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair manual because this may cause a malfunction.

(b) Remove the main battery cable Removal.

(c) Visually check that there is no scratched or peeling insulation on the main battery cable.

OK:

There are no insulation defects (scratched or peeling insulation).

NG -- REPLACE MAIN BATTERY CABLE Removal
OK -- Continue to next step.

23. CHECK ELECTRIC VEHICLE BATTERY PLUG ASSEMBLY

CAUTION:
Be sure to wear insulated gloves.

(a) Check that the service plug grip is not installed.

NOTICE:
After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair manual because this may cause a malfunction.

(b) Remove the electric vehicle battery plug assembly Removal.

(c) Visually check that there is no scratched or peeling insulation on the electric vehicle battery plug assembly.

OK:

There are no insulation defects (scratched or peeling insulation).

NG -- REPLACE ELECTRIC VEHICLE BATTERY PLUG ASSEMBLY Removal

OK -- REPLACE HV BATTERY Removal