Disassembly

BRAKE: REAR BRAKE: DISASSEMBLY

1. REMOVE REAR BRAKE PAD

(a) Remove the 2 brake pads with the rear anti-squeal shims from the rear disc brake cylinder mounting.





2. REMOVE REAR ANTI-SQUEAL SHIM

(a) Remove the 2 rear anti-squeal shims and the pad wear indicator from the inner pad.

3. REMOVE NO. 1 REAR DISC BRAKE PAD SUPPORT PLATE

(a) Remove the No. 1 rear disc brake pad support plate from the rear disc brake cylinder mounting.





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NOTICE:
The No. 1 rear disc brake pad support plate and the No. 2 rear disc brake pad support plate have different shape. Be sure to put an identification mark on each rear disc brake pad support plate so that they can be reinstalled to their original position.

4. REMOVE NO. 2 REAR DISC BRAKE PAD SUPPORT PLATE

(a) Remove the No. 2 rear disc brake pad support plate from the rear disc brake cylinder mounting.

NOTICE:
The No. 1 rear disc brake pad support plate and the No. 2 rear disc brake pad support plate have different shape. Be sure to put an identification mark on each rear disc brake pad support plate so that they can be reinstalled to their original position.

5. REMOVE NO. 1 REAR DISC BRAKE CYLINDER SLIDE PIN

(a) Remove the No. 1 rear disc brake cylinder slide pin from the rear disc brake cylinder mounting.





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6. REMOVE NO. 2 REAR DISC BRAKE CYLINDER SLIDE PIN

(a) Remove the No. 2 rear disc brake cylinder slide pin from the rear disc brake cylinder mounting.

7. REMOVE REAR DISC BRAKE CYLINDER SLIDE BUSHING

(a) Using a screwdriver, remove the rear disc brake cylinder slide bushing from the No. 2 rear disc brake cylinder slide pin.





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HINT
Tape the screwdriver tip before use.

NOTICE:
Do not damage the No. 2 rear disc brake cylinder slide pin.

8. REMOVE REAR DISC BRAKE BUSHING DUST BOOT

(a) Remove the 2 rear disc brake bushing dust boots from the rear disc brake cylinder mounting.





9. REMOVE REAR DISC BRAKE CYLINDER MOUNTING

(a) Remove the 2 bolts and the rear disc brake cylinder mounting from the rear axle.





10. REMOVE REAR DISC BRAKE PISTON

(a) Place a shop rag or a piece of cloth between the rear disc brake piston and disc brake cylinder assembly.





(b) Apply compressed air to remove the rear disc brake piston from the rear disc brake cylinder assembly.

CAUTION:
Do not place your fingers in front of the rear disc brake piston when using compressed air.

NOTICE:
Do not allow any brake fluid to spatter.

11. REMOVE CYLINDER BOOT

(a) Using a screwdriver, remove the cylinder boot.





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HINT
Tape the screwdriver tip before use.

NOTICE:
Be careful not to damage the rear disc brake cylinder assembly.

12. REMOVE PISTON SEAL

(a) Using a screwdriver, remove the piston seal from the rear disc brake cylinder assembly.





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HINT
Tape the screwdriver tip before use.

NOTICE:
Be careful not to damage the inner cylinder or cylinder groove.

13. REMOVE REAR DISC BRAKE BLEEDER PLUG CAP

(a) Remove the bleeder plug cap from the rear disc brake bleeder plug.

14. REMOVE REAR DISC BRAKE BLEEDER PLUG

(a) Remove the rear disc brake bleeder plug from the rear disc brake cylinder assembly.

15. REMOVE PARKING BRAKE SHOE ADJUSTING HOLE PLUG

(a) Remove the parking brake shoe adjusting hole plug.

16. REMOVE REAR DISC

(a) Put matchmarks on the rear disc and the axle hub.





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(b) Release the parking brake and remove the rear disc.





HINT
If the disc cannot be removed easily, turn and press firmly the shoe adjuster until the wheel comes free.