Replacement

2GR-FXE ENGINE MECHANICAL: CYLINDER BLOCK: REPLACEMENT

1. REPLACE STRAIGHT PIN

NOTICE:
It is not necessary to remove a straight pin unless it is being replaced.

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(a) Remove the straight pins.

(b) Using a plastic-faced hammer, tap in new straight pins to the cylinder block.

Standard Protrusion Height:

2. REPLACE CONNECTING ROD SMALL END BUSH

(a) Using SST and a press, press out the bush.

SST : 09222-30010

(b) Align the oil holes of a new bush and the connecting rod.

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(d) Using a pin hole grinder, hone the bush to obtain the standard oil clearance between the bush and piston pin.

Standard oil clearance:

0.001 to 0.007 mm (0.0000394 to 0.000276 in.)

(e) Coat the piston pin with engine oil, and push it into the connecting rod with a thumb.

HINT
Check that the piston pin fits at a normal room temperature.