Reassembly

DOOR / HATCH: REAR DOOR: REASSEMBLY

HINT
* Use the same procedures for the RH side and LH side.
* The procedures listed below are for the LH side.
* A bolt without a torque specification is shown in the standard bolt chart Standard Bolt - Specified Torque For Standard Bolts.

1. INSTALL REAR DOOR WEATHERSTRIP LH

(a) Attach the 21 clips to install the weatherstrip.





HINT
If clips are damaged during installation, replace them.

2. INSTALL REAR DOOR CHECK ASSEMBLY LH

(a) Apply MP grease to the sliding areas of the door check.

(b) Install the door check to the door panel with the 2 nuts.





Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

(c) Apply adhesive to the threads of the bolt.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

(d) Install the bolt.

Torque : 27 Nm (275 kgf-cm, 20 ft-lbf)

3. INSTALL REAR DOOR CHECK COVER LH

(a) Install the door check cover.





4. INSTALL DOOR ELECTRICAL KEY OSCILLATOR

(a) Install the door electrical key oscillator with the screw.





5. INSTALL NO. 4 ELECTRICAL KEY WIRE HARNESS

(a) Connect the connector.





(b) Attach the 2 clamps to install the wire harness to the frame.

6. INSTALL REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH

(a) Apply MP grease to the sliding parts on the rear door outside handle frame sub-assembly.

(b) Attach the 2 claws to install the rear door outside handle frame sub-assembly.





(c) Using a T30 "TORX" wrench, install the front door outside handle frame sub-assembly with the screw.





Torque : 4.0 Nm (41 kgf-cm, 35 in-lbf)

(d) Attach the clamp.





7. INSTALL REAR NO. 2 DOOR OUTSIDE HANDLE PAD LH

(a) Attach the 2 claws to install the rear No. 2 door outside handle pad.





8. INSTALL REAR NO. 1 DOOR OUTSIDE HANDLE PAD LH

(a) Attach the 3 claws to install the rear No. 1 door outside handle pad.





9. INSTALL REAR DOOR OUTSIDE HANDLE ASSEMBLY LH

(a) Insert the front end of the rear door outside handle assembly into the rear door outside handle frame.





NOTICE:
If the bellcrank lever is not pulled and held when installing the outside handle, the bellcrank lever will interfere with the outside handle and the release plate may be damaged.

(b) Insert the rear end of the rear door outside handle assembly into the rear door outside handle frame. Next, slide the rear door outside handle assembly toward the front of the vehicle to install it.

(c) Using a T30 "TORX" socket, tighten the screw.





(d) Connect the connector.

10. INSTALL REAR DOOR OUTSIDE HANDLE COVER LH

(a) Attach the claw to install the rear door outside handle cover.





(b) Using a T30 "TORX" socket, install the cover with the screw.





11. INSTALL REAR DOOR INSIDE LOCKING CABLE ASSEMBLY LH

(a) Install the rear door inside locking cable assembly.





(b) Attach the 3 claws.





12. INSTALL REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY LH

(a) Install the rear door lock remote control cable assembly.





(b) Attach the claw.





13. INSTALL REAR DOOR LOCK ASSEMBLY LH Installation

14. INSTALL REAR DOOR LOCK CHILD PROTECTION COVER LH

15. INSTALL REAR DOOR FRONT WINDOW FRAME MOULDING LH

16. INSTALL REAR DOOR BELT MOULDING ASSEMBLY LH

17. INSTALL REAR NO. 1 POWER WINDOW REGULATOR MOTOR ASSEMBLY LH Installation

18. INSTALL REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY LH

(a) Apply MP grease to the sliding parts of the rear door window regulator sub-assembly.





(b) Loosely install the temporary bolt onto the window regulator.

(c) Insert the window regulator into the door panel. Use the temporary bolt to hang the window regulator on the door panel.

NOTICE:
Be careful not to drop the window regulator as it may become damaged.

(d) Temporarily install the window regulator with the 3 bolts.

(e) Tighten the 4 bolts in the order shown in the illustration.

Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

19. INSTALL REAR NO. 2 DOOR FRAME GARNISH LH

(a) Attach a new clip to install the rear door frame garnish.





20. INSTALL REAR DOOR FRAME GARNISH LH

(a) Attach a new clip to install the rear door frame garnish.





21. INSTALL REAR DOOR GLASS CHANNEL FILLER





(a) Install the rear door glass channel filler onto the rear door glass.

Text in Illustration





22. INSTALL REAR DOOR GLASS CHANNEL SUB-ASSEMBLY LH

(a) Apply soapy water to the inside of the rear door glass channel.

(b) Using a plastic-faced hammer, tap the channel onto the glass channel.





Text in Illustration





NOTICE:
Be careful not to damage the glass or glass channel.

23. INSTALL REAR DOOR GLASS SUB-ASSEMBLY LH

(a) Slide the rear door glass sub-assembly as shown in the illustration to install it.





24. INSTALL REAR DOOR QUARTER WINDOW WEATHERSTRIP LH

(a) Install the rear door quarter window glass to the rear door quarter window weatherstrip.

25. INSTALL REAR DOOR QUARTER WINDOW GLASS LH

(a) Install the quarter glass together with the rear door quarter window weatherstrip in the direction indicated by the arrow in the illustration.





26. INSTALL REAR DOOR REAR LOWER WINDOW FRAME SUB-ASSEMBLY LH

(a) Install the rear door rear lower window frame with the 2 bolts and screw.





27. INSTALL REAR DOOR GLASS RUN LH

(a) Install the rear door glass run.





28. INSTALL REAR DOOR PANEL PROTECTOR LH

(a) Attach the claw to install the door panel protector.





29. INSTALL REAR DOOR SERVICE HOLE COVER LH

(a) Apply butyl tape to the door.

(b) Pass the rear door lock remote control cable and rear door inside locking cable through a new rear door service hole cover.





NOTICE:
* When installing the service hole cover, pull the links and connectors through the service hole cover.
* There should be no wrinkles or folds after attaching the service hole cover.
* After attaching the service hole cover, check the sealing quality.

(c) Connect the 2 connectors.





(d) Attach the 6 clamps.

(e) Install the ground wire with the bolt as shown in the illustration.





Torque : 8.4 Nm (86 kgf-cm, 74 in-lbf)

30. INSTALL REAR SPEAKER SET Installation

31. INSTALL REAR INNER DOOR GLASS WEATHERSTRIP LH

(a) Install the rear inner door glass weatherstrip to the door panel.





32. INSTALL COURTESY LIGHT ASSEMBLY Installation

33. INSTALL REAR DOOR INSIDE HANDLE BEZEL LH

(a) Install the rear door inside handle bezel to the trim board with the 6 screws.





34. INSTALL REAR DOOR INSIDE HANDLE SUB-ASSEMBLY LH

(a) Attach the 2 claws to install the inside handle.





35. INSTALL REAR NO. 3 SPEAKER ASSEMBLY Installation

36. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY LH

(a) Connect the connector.

(b) Connect the rear door lock remote control cable and rear door inside locking cable to the rear door inside handle sub-assembly.





(c) Attach the 4 claws and 9 clips to install the rear door trim board sub-assembly.





(d) Install the 3 screws.

37. INSTALL ASSIST GRIP COVER LH

(a) Attach the 9 claws to install the door assist grip cover to the door trim panel.





38. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY Installation

39. INSTALL REAR DOOR ARMREST BASE PANEL ASSEMBLY LH Installation

40. INSTALL REAR DOOR INSIDE HANDLE BEZEL LH

(a) Attach the 4 claws to install the bezel.





41. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.