Operation CHARM: Car repair manuals for everyone.

Reassembly





INTERIOR PANELS / TRIM: FRONT CONSOLE BOX (w/ Cool Box): REASSEMBLY

1. INSTALL NO. 2 COOLER EVAPORATOR SUB-ASSEMBLY

(a) Install the evaporator.





2. INSTALL NO. 1 COOLER BLOWER MOTOR SUB-ASSEMBLY

(a) Attach the 4 claws to install the blower motor.





(b) Install the 2 screws.

3. INSTALL NO. 3 COOLER THERMISTOR

(a) Install the thermistor.





(b) Install a new cool box insulator, as shown in the illustration.





4. INSTALL UPPER COOLING UNIT CASE

(a) Attach the 2 hooks and close the case, as shown in the illustration.





(b) Install the cooling unit case.





5. INSTALL LOWER COOLING UNIT CASE SUB-ASSEMBLY





(a) Install the lower cooling unit case with the 4 holding springs.

(b) Connect the 3 connectors.

(c) Install the screw.

6. INSTALL LIQUID HOSE





(a) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the cooler evaporator.

Compressor oil:

ND-OIL 8 or equivalent

(b) Install the O-ring on the liquid hose.

(c) Install the liquid hose to the evaporator with the bolt.

Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

7. INSTALL COOLING UNIT CASE SUB-ASSEMBLY

(a) Install the air duct to the case with the 2 screws.





8. INSTALL COOLING BOX BASE

(a) Install the cooling box base with the 10 screws.





9. INSTALL COOLING BOX BRACKET

(a) Install the bracket with the 2 screws.





(b) Install the mounting bracket with the 2 screws.





10. INSTALL NO. 2 COOLING BOX BRACKET

(a) Install the bracket with the 2 screws.





(b) Install the mounting bracket with the 2 screws.





11. INSTALL COOLER CONTROL SWITCH SUB-ASSEMBLY

(a) Connect the connector.





(b) Attach the 2 claws to install the switch.

12. INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY

(a) Install the amplifier with the screw.





(b) Connect the connector.

13. INSTALL COOLING BOX ASSEMBLY

(a) Attach the 10 claws to install the cooling box.





(b) Install the 4 screws.

14. INSTALL CONSOLE COMPARTMENT DOOR LOCK

(a) Install the door lock with the 2 screws.





15. INSTALL CONSOLE COMPARTMENT DOOR HINGE SUB-ASSEMBLY

(a) Install the door hinge with the 4 screws.





(b) Attach the 12 claws to install the inner door.





16. INSTALL CONSOLE COMPARTMENT DOOR LOCK SUB-ASSEMBLY

(a) Install the door lock. Then install the lower box with the 12 screws.





17. INSTALL CONSOLE COMPARTMENT DOOR SUB-ASSEMBLY

(a) Install the door with the 6 screws.





18. INSTALL REAR CONSOLE BOX MOUNTING BRACKET

(a) Install the bracket with the 4 bolts.





19. INSTALL INSTRUMENT PANEL HOLE COVER (w/o Rear Seat Entertainment System)

(a) Attach the 7 claws to install the hole cover.





(b) Install the 2 screws.

20. INSTALL HEADPHONE TERMINAL (w/ Rear Seat Entertainment System) Installation

21. INSTALL NO. 2 AIR CONDITIONING CONTROL ASSEMBLY Installation