Reassembly

BRAKE (FRONT): FRONT BRAKE: REASSEMBLY

1. TEMPORARILY INSTALL FRONT DISC BRAKE BLEEDER PLUG

(a) Temporarily install the bleeder plug to the disc brake caliper.

HINT
The bleeder plug will be tightened to the torque specification in the "BLEED AIR FROM BRAKE LINE" procedure.

2. INSTALL FRONT DISC BRAKE BLEEDER PLUG CAP

3. INSTALL PISTON SEAL

(a) Apply a light coat of lithium soap base glycol grease to the entire inner and outer circumference of 4 new piston seals.





(b) Install the 4 piston seals to the disc brake caliper.

4. INSTALL FRONT DISC BRAKE PISTON

(a) Apply a light coat of lithium soap base glycol grease to the entire inner circumference of 4 new cylinder boots.





(b) Apply a light coat of lithium soap base glycol grease to the entire outer circumference of the 4 front disc brake pistons where they contact the cylinder boots and front disc brake caliper.

(c) Install the 4 cylinder boots to the 4 front disc brake pistons.

NOTICE:
Do not forcibly install the piston into the disc brake caliper.

(d) Install the 4 front disc brake pistons to the front disc brake caliper.

5. INSTALL CYLINDER BOOT

(a) Install one side of each of the 4 cylinder boots to the front disc brake caliper.





NOTICE:
* Install the cylinder boot securely into the grooves of the cylinder and piston.
* Do not damage the cylinder boot.

(b) Install the 4 set rings.