Installation

HEATING / AIR CONDITIONING: CONDENSER (w/ Air Cooled Transmission Oil Cooler): INSTALLATION

1. INSTALL COOLER DRYER

(a) Using pliers, install the cooler dryer.

(b) Apply a sufficient amount of compressor oil to the contact surfaces of a new O-ring and the cap.

Compressor oil:

ND-OIL 8 or equivalent

Torque : 2.9 Nm (30 kgf-cm, 26 in-lbf)

2. INSTALL COOLER CONDENSER ASSEMBLY

(a) Install the cooler condenser with the 2 bolts, as shown in the illustration.

Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)

3. CONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY

(a) Remove the attached vinyl tape from the pipe and the connecting part of the cooler condenser.

(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the pipe joint.

Compressor oil:

ND-OIL 8 or equivalent

(c) Install the O-ring on the air conditioning tube and accessory.

(d) Connect the air conditioning tube and accessory on the cooler condenser with the 2 bolts.

Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)

NOTICE:
* When tightening the bolt, do not allow any tools to contact the pipe.
* When tightening the bolt, hold a part of the pipe near the connector.

4. CONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE

(a) Remove the attached vinyl tape from the hose and the connecting part of the cooler condenser.

(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the hose joint.

Compressor oil:

ND-OIL 8 or equivalent

(c) Install the O-ring on the discharge hose.

(d) Connect the discharge hose on the cooler condenser with the bolt.

Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)

NOTICE:
* When tightening the bolt, do not allow any tools to contact the pipe.
* When tightening the bolt, hold a part of the pipe near the connector.

5. INSTALL RADIATOR ASSEMBLY

(a) for 1UR-FE:

Install the radiator Installation.

(b) for 3UR-FE:

Install the radiator Installation.

(c) for 3UR-FBE:

Install the radiator Installation.

6. CONNECT OIL COOLER HOSE

(a) Connect the 2 oil cooler hoses and attach the 2 clips.

7. INSTALL FRONT BUMPER COVER

(a) Install the front bumper cover Installation.

8. CHARGE REFRIGERANT Service and Repair

9. WARM UP ENGINE Service and Repair

10. CHECK FOR REFRIGERANT GAS LEAK Service and Repair