Installation

1UR-FE FUEL: FUEL TANK: INSTALLATION

1. INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY Installation

2. INSTALL NO. 1 FUEL TANK HEAT INSULATOR

(a) Install the No. 1 fuel tank heat insulator with the 4 clips and nut.





Torque : 6.0 Nm (61 kgf-cm, 53 in-lbf)

3. INSTALL FUEL TANK ASSEMBLY

(a) Set the fuel tank on a transmission jack and raise the fuel tank assembly.

(b) Connect the wire harness clamp and fuel pump connector to the fuel tank assembly.





NOTICE:
Be careful not to cut the wiring.

(c) Raise the transmission jack.

(d) Install the 2 fuel tank bands with the 2 pins and 2 clips.





(e) Connect the 2 fuel tank bands with the 2 bolts.

Torque : 40 Nm (408 kgf-cm, 30 ft-lbf)

(f) Connect the fuel tank breather tube to the fuel tank inlet pipe sub-assembly.





HINT
Push the parts together firmly until a "click" sound is heard.

NOTICE:
* Before installing the tube connectors to the pipes, check if there is any damage or foreign matter in the connectors.
* After the connection, check if the connectors and pipes are securely connected by trying to pull them apart.

(g) Connect the vent line hose and install the retainer.





NOTICE:
* Before installing the hose, make sure that it is not damaged. Make sure that there is no foreign matter present on the connecting surfaces.
* After connecting, check if the hose and the connector are securely connected by pulling on them.

(h) Connect the fuel tank to filler pipe hose to the fuel tank assembly.





4. CONNECT FUEL TANK RETURN TUBE





(a) Connect the fuel tank return tube.

HINT
Push the parts together firmly until a "click" sound is heard.

NOTICE:
* Before installing the tube connectors to the pipes, check if there is any damage or foreign matter in the connectors.
* After the connection, check if the connectors and pipes are securely connected by trying to pull them apart.

(b) Attach the lock claws to the connector by pushing down on the cover, as shown in the illustration.

5. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY





(a) Connect the fuel tank main tube.

HINT
Push the parts together firmly until a "click" sound is heard.

NOTICE:
* Before installing the tube connectors to the pipes, check if there is any damage or foreign matter in the connectors.
* After the connection, check if the connectors and pipes are securely connected by trying to pull them apart.

(b) Attach the lock claws to the connector by pushing down on the cover, as shown in the illustration.

6. INSTALL FUEL TANK CAP

7. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

8. INSPECT FOR FUEL LEAK Installation