Installation

BRAKE (FRONT): FRONT BRAKE: INSTALLATION

1. INSTALL FRONT DISC

(a) Align the matchmarks, and then install the front disc.





HINT
When replacing the front disc with a new one, select the installation position where the front disc has the smallest runout.

2. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY LH

(a) Install the disc brake caliper with 2 new bolts.





Torque : 99 Nm (1010 kgf-cm, 73 ft-lbf)

3. CONNECT NO. 7 FRONT BRAKE TUBE

(a) Using a union nut wrench, connect the front brake tube.





without union nut wrench - Torque : 15 Nm (155 kgf-cm, 11 ft-lbf)

with union nut wrench - Torque : 14 Nm (145 kgf-cm, 10 ft-lbf)

* Use a torque wrench with a fulcrum length of 300 mm (11.8 in.).

* This torque value is effective when union nut wrench is parallel to the torque wrench.

4. INSTALL FRONT DISC BRAKE PAD KIT

(a) Apply disc brake grease to both sides of the No. 1 anti-squeal shims.





(b) Install the No. 1 and No. 2 anti-squeal shims to each pad.

(c) Install the 2 pads to the disc brake caliper.





(d) Install the front disc brake anti-rattle spring between the 2 pads.

NOTICE:
The anti-rattle spring can be used again if it has sufficient rebound; no deformation, cracks or wear; and has had all rust, dirt and foreign matter cleaned off.





(e) Install the 2 hole pins.





(f) Install the pin hold clip.

NOTICE:
The pin hold clip can be used again if it has sufficient rebound; no deformation or wear; and has had all rust, dirt and foreign matter cleaned off.

5. BLEED BRAKE LINE Service and Repair

6. INSTALL FRONT WHEEL Installation