Operation CHARM: Car repair manuals for everyone.

Installation





SLIDING ROOF / CONVERTIBLE: REAR SLIDE ROOF HOUSING: INSTALLATION

1. INSTALL REAR SLIDING ROOF HOUSING SUB-ASSEMBLY

(a) Install the rear sliding housing with the 6 bolts and 10 nuts.

Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)

(b) Connect the 4 drain hoses.

2. INSTALL SLIDING ROOF GLASS SUB-ASSEMBLY

(a) Using a T25 "TORX" socket wrench, temporarily install the sliding roof glass sub-assembly with the 6 screws.

(b) Perform a level check.





(1) Check the difference in level for "a" between the roof panel and the upper surface of the weatherstrip when the sliding roof glass is fully closed.

Standard:





HINT
"+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.

(c) Perform a gap check.





Text in Illustration





(1) Check the gap between the roof panel and roof glass.

NOTICE:
The gap must be even all around.

(d) After adjusting the sliding roof glass, using a T25 "TORX" socket wrench, install the sliding roof glass sub-assembly with the 6 screws.

Torque : 4.0 Nm (41 kgf-cm, 35 in-lbf)

3. CHECK FOR WATER LEAK

(a) After adjusting the sliding roof glass sub-assembly, check for water leaks.

(b) If there are any leaks, readjust the sliding roof glass sub-assembly.

4. INSTALL SLIDING ROOF SIDE GARNISH LH

(a) Engage the 5 claws and install the sliding roof side garnish.

5. INSTALL SLIDING ROOF SIDE GARNISH RH

HINT
Use the same procedure as for the LH side.

6. INSTALL NO. 1 ROOF SIDE AIR DUCT

(a) Engage the 5 clips and install the No. 1 roof side air duct.

7. INSTALL ROOF HEADLINING ASSEMBLY

Installation

8. RESET SLIDING ROOF DRIVE GEAR ASSEMBLY

Programming and Relearning

9. INSPECT SLIDING ROOF SYSTEM

Operation Check