Operation CHARM: Car repair manuals for everyone.

Reassembly





BRAKE (REAR): REAR BRAKE: REASSEMBLY

1. TEMPORARILY TIGHTEN REAR DISC BRAKE BLEEDER PLUG

(a) Temporarily tighten the rear disc brake bleeder plug to the rear disc brake cylinder assembly.

2. INSTALL REAR DISC BRAKE BLEEDER PLUG CAP

(a) Install the rear disc brake bleeder plug cap to the rear disc brake bleeder plug.

3. INSTALL PISTON SEAL

(a) Apply a light layer of lithium soap base glycol grease to the entire circumference of a new piston seal.





Text in Illustration





(b) Install the piston seal to the rear disc brake cylinder assembly.

NOTICE:
Securely install the piston seal into the groove of the disc brake cylinder.

4. INSTALL REAR DISC BRAKE PISTON

(a) Apply a light layer of lithium soap base glycol grease to the entire circumference of a new cylinder boot.





Text in Illustration





(b) Install the cylinder boot to the rear disc brake piston.

(c) Apply a light layer of lithium soap base glycol grease to the contact surface of the rear disc brake piston, and install it to the rear disc brake cylinder assembly.

NOTICE:
Do not install the rear disc piston forcibly in the rear disc brake cylinder assembly.

5. INSTALL CYLINDER BOOT

(a) Install the cylinder boot to the rear disc brake cylinder assembly as shown in the illustration.





Text in Illustration





NOTICE:
* Securely install the cylinder boot into the groove of the cylinder and piston.
* Do not damage the cylinder boot.