Operation CHARM: Car repair manuals for everyone.

Installation





AXLE AND DIFFERENTIAL: FRONT AXLE HUB: INSTALLATION

HINT
* Use the same procedure for the RH side and LH side.
* The procedure listed below is for the LH side.

1. INSTALL FRONT AXLE HUB BEARING

(a) Using SST and a press, install a new front axle hub bearing to the steering knuckle.





SST : 09950-60020

09951-00810

SST : 09950-70010

09951-07100

2. INSTALL FRONT AXLE HUB SUB-ASSEMBLY

(a) Using SST and a press, install the front axle hub sub-assembly to the steering knuckle.





SST : 09608-32010

SST : 09950-60010

09951-00620

SST : 09950-70010

09951-07100

3. INSTALL FRONT AXLE HUB HOLE SNAP RING

(a) Using snap ring pliers, install a new front axle hub hole snap ring.

4. INSTALL FRONT NO. 1 WHEEL BEARING DUST DEFLECTOR

(a) Using SST and a hammer, install a new front No. 1 wheel bearing dust deflector.





SST : 09316-60011

09316-00011

SST : 09608-32010

SST : 09950-60010

09951-00500

SST : 09950-60020

09951-00810

09952-06010

HINT
Align the cutout for the speed sensor in the No. 1 front wheel bearing dust deflector with the hole of the steering knuckle.

5. INSTALL FRONT AXLE ASSEMBLY

(a) Install the front axle assembly to the front shock absorber with the 2 bolts and 2 nuts.

Torque : 250 Nm (2549 kgf-cm, 184 ft-lbf)

NOTICE:
When installing the nuts, keep the bolts from rotating.

6. INSTALL FRONT DRIVE SHAFT ASSEMBLY

(a) Align the matchmarks and install the front drive shaft assembly to the front axle hub sub-assembly.





Text in Illustration





7. INSTALL FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY

(a) Install the front lower suspension arm sub-assembly to the front lower ball joint with the bolt and 2 nuts.

Torque : 92 Nm (938 kgf-cm, 68 ft-lbf)

8. CONNECT TIE ROD ASSEMBLY (for 2GR-FE) Installation

9. CONNECT TIE ROD ASSEMBLY (for 1AR-FE) Installation

10. INSTALL FRONT DISC Installation

11. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY Replacement

12. INSTALL FRONT AXLE SHAFT NUT (for 2GR-FE) Installation

13. INSTALL FRONT AXLE SHAFT NUT (for 1AR-FE) Installation

14. SEPARATE FRONT DISC BRAKE CALIPER ASSEMBLY Replacement

15. REMOVE FRONT DISC Removal

16. INSPECT FRONT AXLE HUB BEARING LOOSENESS Front Axle Hub

17. INSPECT FRONT AXLE HUB RUNOUT Front Axle Hub

18. INSTALL FRONT DISC Installation

19. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY Replacement

20. INSTALL FRONT SPEED SENSOR

(a) Install the resin clamp and front speed sensor with the bolt.

Torque : 8.3 Nm (85 kgf-cm, 73 in-lbf)

NOTICE:
* Prevent foreign matter from attaching to the front speed sensor tip.
* Firmly insert the front speed sensor body into the steering knuckle before tightening the bolt.
* After installing the front speed sensor to the steering knuckle, make sure that there is no clearance between the front speed sensor stay and steering knuckle. Also make sure that no foreign matter is stuck between the parts.
* Before installing the clamp, firmly insert the points of the clamp into the installation holes.

21. INSTALL FRONT WHEEL

Torque : 103 Nm (1050 kgf-cm, 76 ft-lbf)

22. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

Front Wheel Alignment

23. INSPECT SPEED SENSOR SIGNAL

Installation