Reassembly

PARKING BRAKE: PARKING BRAKE ASSEMBLY: REASSEMBLY

NOTICE:
Before installation, apply high temperature grease to the parts indicated by arrows Removal and Replacement.

1. INSTALL PARKING BRAKE SHOE HOLD DOWN SPRING PIN

(a) Install the 2 parking brake shoe hold down spring pins.





2. INSTALL PARKING BRAKE SHOE GUIDE PLATE SET BOLT

(a) Apply adhesive to the threads of the parking brake shoe guide plate set bolt.





Adhesive:

Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

(b) Install the parking brake shoe guide plate and parking brake shoe guide plate set bolt.

Torque : 18 Nm (184 kgf-cm, 13 ft-lbf)

3. APPLY HIGH TEMPERATURE GREASE

(a) Apply high temperature grease to the areas of the backing plate which make contact with the shoe as shown in the illustration.





Text in Illustration





4. INSTALL PARKING BRAKE SHOE LEVER

(a) Apply high temperature grease to the areas of the parking brake shoe lever which make contact with the No. 2 parking brake shoe assembly.





(b) Install the parking brake shoe lever and shim to the No. 2 parking brake shoe assembly with a new C-washer as shown in the illustration.





(c) Using a feeler gauge, measure the clearance between the No. 2 parking brake shoe assembly and parking brake shoe lever.





Text in Illustration





Standard clearance:

Less than 0.35 mm (0.0138 in.)

If the clearance is not as specified, replace the shim with one of the appropriate size.





5. INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY WITH PARKING BRAKE SHOE LEVER

(a) Using needle-nose pliers, connect the No. 3 parking brake cable assembly to the parking brake shoe lever as shown in the illustration.





NOTICE:
Be careful not to damage the No. 3 parking brake cable assembly.

6. INSTALL NO. 2 PARKING BRAKE SHOE RETURN TENSION SPRING

(a) Install the No. 2 parking brake shoe return tension spring to the No. 2 parking brake shoe assembly.





7. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY

(a) Connect the No. 2 parking brake shoe return tension spring to install the No. 1 parking brake shoe assembly.





8. INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET

(a) Apply high temperature grease to the parking brake shoe adjusting screw set as shown in the illustration.





Text in Illustration





(b) Install the parking brake shoe adjusting screw set.





9. INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY

(a) Install the No. 2 parking brake shoe assembly to the backing plate with the parking brake shoe hold down spring cup and parking brake shoe hold down spring.





10. INSTALL PARKING BRAKE SHOE LEVER STRUT

(a) Install the parking brake shoe lever strut and parking brake shoe strut compression spring.





11. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY

(a) Install the parking brake shoe assembly to the backing plate with the parking brake shoe hold down spring cup and parking brake shoe hold down spring.





12. INSTALL NO. 1 PARKING BRAKE SHOE RETURN TENSION SPRING

(a) Install the No. 1 parking brake shoe return tension spring.





HINT
First install the No. 1 parking brake shoe return tension spring and then the No. 3 parking brake shoe return tension spring.

13. INSTALL NO. 3 PARKING BRAKE SHOE RETURN TENSION SPRING

(a) Install the No. 3 parking brake shoe return tension spring.





14. CHECK PARKING BRAKE INSTALLATION

(a) Check that each part is installed properly.





Text in Illustration





NOTICE:
There should be no oil or grease on the friction surfaces of the shoe lining and disc.

15. INSTALL REAR DISC Installation

16. INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG Installation

17. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY

(a) Install the rear disc brake caliper assembly with the 2 bolts.





Torque : 88 Nm (900 kgf-cm, 65 ft-lbf)

18. INSTALL REAR WHEEL

Torque : 103 Nm (1050 kgf-cm, 76 ft-lbf)

19. BED IN PARKING BRAKE SHOES TO DISCS

(a) Drive the vehicle at about 50 km/h (31 mph) on a safe, level and dry road.

(b) Depress the parking brake pedal with 150 N (15 kgf, 33.7 lbf) of force.

(c) Drive the vehicle for about 400 m (0.25 mile) in this condition.

(d) Repeat this procedure 3 times.

NOTICE:
Set a 5-minute interval between each procedure to prevent the brake assembly from overheating.

20. ADJUST PARKING BRAKE SHOE CLEARANCE AND PARKING BRAKE PEDAL TRAVEL Adjustments