Installation
A340E AUTOMATIC TRANSMISSION: AUTOMATIC TRANSMISSION ASSEMBLY: INSTALLATION
1. INSPECT TORQUE CONVERTER CLUTCH ASSEMBLY A340E Automatic Transmission
2. INSTALL TORQUE CONVERTER CLUTCH ASSEMBLY
(a) Install the torque converter clutch onto the automatic transmission.
(b) Using calipers and a straight edge, measure dimension A, between the transmission and the end surface of the drive plate, as shown in the illustration.
Standard:
A: 22.28 mm (0.8772 in.)
(c) Using calipers and a straight edge, measure the dimension B shown in the illustration and check that B is greater than A measured in (b).
Standard:
23.28 mm (0.9165 in.) or more
3. INSTALL REAR NO.1 ENGINE MOUNTING INSULATOR
(a) Install the engine mounting insulator with the 4 bolts.
Torque : 65 Nm (663 kgf-cm, 48 ft-lbf)
4. INSTALL NO.1 TRANSMISSION CONTROL CABLE BRACKET
(a) Install the transmission control cable bracket No. 1 with the 2 bolts.
Torque : 28 Nm (286 kgf-cm, 21 ft-lbf)
5. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY
(a) Install the automatic transmission with the 7 bolts.
Torque : 71 Nm (724 kgf-cm, 52 ft-lbf) for bolt A
Torque : 37 Nm (377 kgf-cm, 27 ft-lbf) for bolt B
(b) Install the 6 torque converter clutch mounting bolts.
Torque : 48 Nm (489 kgf-cm, 35 ft-lbf)
HINT
First install the black bolt and then the other 5 bolts.
(c) Install the flywheel housing under cover.
6. INSTALL WIRE HARNESS
7. INSTALL STARTER ASSEMBLY Installation
8. INSTALL NO.3 FRAME CROSSMEMBER SUB-ASSEMBLY
(a) Install the frame crossmember sub-assembly No. 3 with the 4 bolts and 4 nuts.
Torque : 40 Nm (408 kgf-cm, 30 ft-lbf)
(b) Install the frame crossmember sub-assembly No. 3 with the 4 bolts.
Torque : 19 Nm (189 kgf-cm, 14 ft-lbf)
(c) Connect the heated oxygen sensor connector.
9. INSTALL FRONT SUSPENSION MEMBER BRACKET
(a) Install the 2 front suspension member brackets with the 8 bolts.
Torque : 33 Nm (336 kgf-cm, 24 ft-lbf)
10. INSTALL FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY
(a) ROD TYPE:
(1) Install the floor shift gear shifting rod, then install the clip.
11. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY
(a) CABLE TYPE:
(1) Connect the transmission control cable with the clip.
(2) Connect the transmission control cable with the nut.
Torque : 14 Nm (143 kgf-cm, 10 ft-lbf)
12. INSTALL MANIFOLD STAY
(a) Install the manifold stay with the 3 bolts.
Torque : 71 Nm (724 kgf-cm, 52 ft-lbf) for bolt A
Torque : 44 Nm (449 kgf-cm, 33 ft-lbf) for bolt B
Torque : 30 Nm (306 kgf-cm, 22 ft-lbf) for bolt C
13. INSTALL NO.1 OIL COOLER INLET TUBE
(a) Provisionally install the oil cooler inlet tube No. 1.
(b) Provisionally install the oil cooler outlet tube No. 1.
(c) Install the 3 clamps and 3 bolts.
Torque : 14 Nm (122 kgf-cm, 8.9 ft-lbf) for bolt A
Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf) for bolt B
(d) Using a union nut wrench, tighten the oil cooler inlet tube No. 1.
Torque : 34 Nm (350 kgf-cm, 25 ft-lbf)
14. INSTALL NO.1 OIL COOLER OUTLET TUBE
(a) Using a union nut wrench, tighten the oil cooler outlet tube No. 1.
Torque : 34 Nm (350 kgf-cm, 25 ft-lbf)
15. INSTALL TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY
(a) Coat new O-ring with Toyota Genuine ATF Type T-IV or equivalent and install it onto the oil filler tube.
(b) Install the oil filler tube with the 2 bolts.
Torque : 14 Nm (143 kgf-cm, 10 ft-lbf)
16. INSTALL TRANSMISSION OIL LEVEL GAUGE SUB-ASSEMBLY
17. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for Except Regular Cab) Installation
18. INSTALL PROPELLER SHAFT ASSEMBLY (for Regular Cab) Installation
19. ADJUST SHIFT LEVER POSITION A340E Automatic Transmission
20. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque : 3.9 Nm (40 kgf-cm, 35 in-lbf)
21. ADD AUTOMATIC TRANSMISSION FLUID
22. INSPECT AUTOMATIC TRANSMISSION FLUID A340E Automatic Transmission
23. INSPECT FOR AUTOMATIC TRANSMISSION FLUID LEAK
24. INSPECT SHIFT LEVER POSITION A340E Automatic Transmission