Operation CHARM: Car repair manuals for everyone.

Disassembly





BRAKE: FRONT BRAKE (for 4WD and Pre-Runner): DISASSEMBLY

1. REMOVE CYLINDER BOOT





(a) Using a screwdriver, remove the 4 cylinder boots from the caliper.

2. REMOVE FRONT DISC BRAKE PISTON





(a) Prepare a wooden plate to hold the pistons.

(b) Place the plate between the pistons and insert a pad into one side.





(c) Use compressed air and remove the pistons one side at a time from the cylinder.

CAUTION:
Do not place your fingers in front of the pistons when using compressed air.

3. REMOVE PISTON SEAL





(a) Using a screwdriver, remove the 4 piston seals from the cylinder.

4. REMOVE FRONT DISC BRAKE BLEEDER PLUG

(a) Remove the bleeder plug cap and bleeder plug from the disc brake cylinder.