Installation

1GR-FE ENGINE CONTROL SYSTEM: KNOCK SENSOR (for 4WD and Pre-Runner): INSTALLATION

1. INSTALL KNOCK CONTROL SENSOR





(a) Install the 2 knock sensors with the 2 bolts as shown in the illustration.

Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)

(b) Connect the 2 knock sensor connectors.

2. INSTALL WATER OUTLET PIPE NO.1

(a) Install the water outlet pipe with the 3 bolts.

Torque : 9.0 Nm (92 kgf-cm, 80 in-lbf)

(b) Install the 4 wire harness clamps.

3. CONNECT HEATER WATER INLET HOSE

4. INSPECT CYLINDER HEAD SET BOLT Cylinder Head (for Bank 1 4WD And Pre-Runner)

5. INSTALL CYLINDER HEAD SUB-ASSEMBLY Installation

6. INSTALL CAMSHAFT BEARING NO.2

7. INSTALL CAMSHAFTS Installation

8. INSTALL CHAIN TENSIONER ASSEMBLY NO.2 Installation

9. INSTALL CAMSHAFT TIMING GEARS AND NO.2 CHAIN (RH BANK) Installation

10. INSTALL CHAIN VIBRATION DAMPER NO.1 Installation

11. INSTALL WATER BY-PASS JOINT REAR Installation

12. INSTALL INTAKE MANIFOLD Installation

13. CONNECT FUEL PIPE SUB-ASSEMBLY NO.2 Installation

14. CONNECT FUEL PIPE SUB-ASSEMBLY NO.1 Installation

15. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH Installation

16. INSTALL MANIFOLD STAY

(a) Install the 2 manifold stays with the 6 bolts.

Torque : 40 Nm (408 kgf-cm, 30 ft-lbf)

17. INSTALL EXHAUST PIPE ASSEMBLY FRONT Installation

18. INSTALL EXHAUST FRONT PIPE ASSEMBLY NO.2 Installation

19. INSTALL COOL AIR INLET NO.1

(a) Install the cool air inlet with the 2 bolts.

20. INSTALL CHAIN TENSIONER SLIPPER

21. INSTALL CHAIN TENSIONER ASSEMBLY NO.1 Installation

22. INSTALL CHAIN SUB-ASSEMBLY Installation

23. INSTALL TIMING CHAIN OR BELT COVER SUB-ASSEMBLY

Installation

24. INSTALL DIFFERENTIAL CARRIER ASSEMBLY FRONT (for 4WD)

Installation

25. INSTALL POWER STEERING LINK ASSEMBLY

Installation

26. INSTALL BATTERY

27. ADD ENGINE OIL Installation

28. ADD ENGINE COOLANT Service and Repair

29. ADD DIFFERENTIAL OIL (for 4WD)

30. INSPECT DIFFERENTIAL OIL (for 4WD) Adjustments

31. ADD POWER STEERING FLUID Power Steering System

32. BLEED POWER STEERING FLUID Power Steering System

33. CHECK FOR ENGINE OIL LEAKAGE

34. CHECK FOR ENGINE COOLANT LEAKAGE Service and Repair

35. CHECK FOR FUEL LEAKAGE

36. CHECK FOR EXHAUST GAS LEAKAGE

37. CHECK POWER STEERING FLUID LEAKAGE

38. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

Service and Repair

39. INSTALL V-BANK COVER Installation

40. INSPECT IGNITION TIMING Engine

41. INSPECT ENGINE IDLING SPEED Engine

42. INSPECT CO/HC Engine

43. INSPECT COMPRESSION Engine