Installation

RA60 MANUAL TRANSMISSION: MANUAL TRANSMISSION ASSEMBLY: INSTALLATION

1. INSTALL MANUAL TRANSMISSION CASE COVER SUB-ASSEMBLY





(a) Install the manual transmission case cover with the 5 bolts.

Torque : 12 Nm (117 kgf-cm, 8.5 ft-lbf)

2. INSTALL MANUAL TRANSMISSION UNIT ASSEMBLY





(a) Install the manual transmission with the 9 bolts.

Torque : 72 Nm (730 kgf-cm, 53 ft-lbf) for bolt A

Torque : 37 Nm (380 kgf-cm, 28 ft-lbf) for bolt B

3. CONNECT WIRE HARNESS

4. INSTALL NO. 1 ENGINE MOUNTING INSULATOR REAR





(a) Install the engine mounting insulator rear No. 1 with the 4 bolts.

Torque : 65 Nm (663 kgf-cm, 48 ft-lbf)

5. INSTALL NO.3 FRAME CROSSMEMBER SUB-ASSEMBLY





(a) Install the frame crossmember sub-assembly No. 3 with the 4 bolts and 4 nuts.

Torque : 40 Nm (408 kgf-cm, 30 ft-lbf)

(b) Install the frame crossmember sub-assembly No. 3 with the 4 bolts.

Torque : 19 Nm (189 kgf-cm, 14 ft-lbf)

6. INSTALL CLUTCH ACCUMULATOR ASSEMBLY Installation

7. INSTALL CLUTCH RELEASE CYLINDER ASSEMBLY Installation

8. INSTALL NO. 1 CLUTCH HOUSING COVER Installation

9. INSTALL STARTER ASSEMBLY Installation

10. INSTALL MANIFOLD STAY





(a) Install the manifold stay with the 3 bolts.

Torque : 40 Nm (408 kgf-cm, 30 ft-lbf)

11. INSTALL NO. 2 MANIFOLD STAY





(a) Install the manifold stay No. 2 with the 3 bolts.

Torque : 40 Nm (408 kgf-cm, 30 ft-lbf)

12. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY

13. INSTALL EXHAUST PIPE Installation

14. ADD MANUAL TRANSMISSION OIL

15. ADJUST MANUAL TRANSMISSION OIL RA60 Manual Transmission

16. INSTALL NO.2 ENGINE UNDER COVER

17. INSTALL FLOOR SHIFT SHIFT LEVER ASSEMBLY





(a) Apply MP grease to the tip of the shift lever.

(b) Cover the shift lever cap with a cloth.





(c) Pressing down on the shift lever cap, turn it clockwise to install the shift lever.

18. INSTALL SHIFT LEVER BOOT ASSEMBLY

(a) Install the shift lever boot with the 2 screws and 2 clips.

19. INSTALL FRONT CONSOLE BOX Installation

20. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY

21. INSTALL REAR CONSOLE BOX ASSEMBLY Installation

22. INSTALL CONSOLE UPPER REAR PANEL SUB-ASSEMBLY Installation

23. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Torque : 3.9 Nm (40 kgf-cm, 35 in-lbf)