Operation CHARM: Car repair manuals for everyone.

Diagnosis System





SUPPLEMENTAL RESTRAINT SYSTEM: OCCUPANT CLASSIFICATION SYSTEM: DIAGNOSIS SYSTEM

1. SYMPTOM SIMULATION

HINT
The most difficult case in troubleshooting is when no problem symptoms occur. In such a case, a thorough problem analysis must be carried out. A simulation of the same or similar conditions and environment in which the problem occurred in the customer's vehicle should be carried out. No matter how much skill or experience a technician has, troubleshooting without confirming the problem symptoms will lead to important repairs being overlooked and mistakes or delays.

(a) Vibration method: When vibration seems to be the major cause.





HINT
Perform the simulation method only during the primary check period (for approximately 6 seconds after the ignition switch is turned ON).

(1) Slightly vibrate the part of the sensor considered to be the cause of the problem with your fingers and check whether the malfunction occurs.

HINT
Shaking the relays too strongly may result in open relays.

(2) Slightly shake the connector vertically and horizontally.

(3) Slightly shake the wire harness vertically and horizontally.

The connector joint and fulcrum of the vibration are the major areas to be checked thoroughly.

(b) Simulation method for DTC B1795: Turn the ignition switch from OFF to ON, hold it for 10 seconds, and then turn it back to OFF. Repeat this procedure 50 times in a row.

HINT
DTC B1795 is output if the occupant classification ECU receives the ignition switch lock-on-lock signal 50 times in a row when a malfunction occurs in the power circuit for the occupant classification system.

2. FUNCTION OF PASSENGER AIRBAG ON/OFF INDICATOR

(a) Initial check

(1) Turn the ignition switch ON.

(2) The passenger airbag ON/OFF indicator (ON and OFF) comes on for approximately 4 seconds, then goes off for approximately 2 seconds.

(3) Approximately 6 seconds after the ignition switch is turned ON, the passenger airbag ON/OFF indicator will be ON/OFF depending on the conditions listed below.

except Double Cab:





for Double Cab:





HINT
* The passenger airbag ON/OFF indicator operates based on the timing chart below in order to check the indicator light circuit.





* When the occupant classification system has trouble, both the SRS warning light and the passenger airbag ON/OFF indicator (OFF) come on. In this case, check the DTCs in the airbag system first.

3. CHECK PASSENGER AIRBAG ON/OFF INDICATOR

(a) Turn the ignition switch ON.





(b) Check that the passenger airbag ON/OFF indicator (ON and OFF) comes on for approximately 4 seconds, then goes off for approximately 2 seconds.

HINT
Refer to the table in the previous step regarding the passenger airbag ON/OFF indicator when approximately 6 seconds have elapsed after the ignition switch is turned ON.