Installation

BRAKE: FRONT BRAKE: INSTALLATION

1. INSTALL FRONT DISC

(a) Align the matchmarks, and then install the front disc.





HINT
When replacing the front disc with a new one, select the installation position where the front disc has the smallest runout.

2. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY LH

(a) Install the disc brake caliper with 2 new bolts.





Torque : 99 Nm (1010 kgf-cm, 73 ft-lbf)

3. CONNECT NO. 7 FRONT BRAKE TUBE

(a) Using a union nut wrench, connect the front brake tube.





Torque : 15 Nm (155 kgf-cm, 11 ft-lbf)

NOTICE:
Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Service Precautions.

4. INSTALL FRONT DISC BRAKE PAD KIT

(a) Apply a light coat of disc brake grease to both sides of the No. 1 anti-squeal shims.





(b) Install the No. 1 and No. 2 anti-squeal shims to each pad.

(c) Install the 2 pads to the disc brake caliper.





(d) Install the front disc brake anti-rattle spring between the 2 pads.

NOTICE:
The anti-rattle spring can be used again if it has sufficient rebound; no deformation, cracks or wear; and has had all rust, dirt and foreign matter cleaned off.





(e) Install the 2 hole pins.





(f) Install the pin hold clip.

NOTICE:
The pin hold clip can be used again if it has sufficient rebound; no deformation or wear; and has had all rust, dirt and foreign matter cleaned off.

5. BLEED BRAKE LINE Procedures

6. INSTALL FRONT WHEEL Installation