Disassembly

BRAKE: FRONT BRAKE: DISASSEMBLY

HINT
* Use the same procedures for the LH side and RH side.
* The procedures listed below are for the LH side.

1. REMOVE CYLINDER BOOT

(a) Using a screwdriver, remove the 4 set rings and 4 cylinder boots from the disc brake caliper.





HINT
Tape the screwdriver tip before use.

2. REMOVE FRONT DISC BRAKE PISTON

(a) Install one side of the disc brake pad.





(b) Install a wooden plate between the pistons of the disc brake caliper to prevent the pistons from jumping out.

(c) Using an air gun, gradually apply compressed air and remove the 2 disc brake pistons from the cylinder.

CAUTION:
Do not place your fingers in front of the pistons when using compressed air.

(d) Remove the brake pad and wooden plate.

(e) Temporarily install the 2 disc brake pistons that were removed. Then install the disc brake pad to the side in which the 2 disc brake pistons were temporarily installed.

(f) Install a wooden plate between the pistons of the disc brake caliper to prevent the pistons from jumping out.

(g) Using an air gun, gradually apply compressed air and remove the 2 disc brake pistons from the other side of the cylinder.

(h) Remove the 2 disc brake pistons which were temporarily installed.

3. REMOVE PISTON SEAL

(a) Using a screwdriver, remove the 4 piston seals from the disc brake caliper.





HINT
Tape the screwdriver tip before use.

NOTICE:
Do not damage the inner cylinder or cylinder groove.

4. REMOVE FRONT DISC BRAKE BLEEDER PLUG CAP

5. REMOVE FRONT DISC BRAKE BLEEDER PLUG