Installation

3UR-FBE FUEL: FUEL TANK: INSTALLATION

1. INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY Installation

2. INSTALL FUEL TANK TO FILLER PIPE HOSE

(a) Install the filler pipe hose to the fuel tank.

3. INSTALL NO. 1 FUEL TANK HEAT INSULATOR

(a) Install the heat insulator with the 4 clips and nut.

Torque : 6.0 Nm (61 kgf-cm, 53 in-lbf)

4. INSTALL FUEL PRESSURE SWITCHING VALVE ASSEMBLY

(a) Install the fuel pressure switching valve assembly with the 2 tube joint clips.

NOTICE:
* Check that there are no scratches or foreign objects on the connecting parts.
* Check that the fuel tube joints are inserted securely.
* Check that the tube joint clips are on the collars of the fuel tube joints.
* After installing the tube joint clips, check that the fuel tube joints cannot be pulled off.

5. INSTALL FUEL TANK RETURN TUBE

Install the fuel tank return tube with the tube joint clip.

Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)

7. INSTALL FUEL TANK ASSEMBLY

(a) Set the fuel tank on a transmission jack and raise the fuel tank.

(b) Connect the wire harness clamp, fuel pump connector and fuel pressure switching valve connector to the fuel tank assembly.

NOTICE:
Be careful not to cut the wiring.

(c) Raise the transmission jack.

(d) Install the 2 fuel tank bands with the 2 pins and 2 clips.

(e) Connect the 2 fuel tank bands with the 2 bolts.

Torque : 40 Nm (408 kgf-cm, 30 ft-lbf)

8. CONNECT OUTLET NO. 1 CANISTER HOSE

(a) Connect the outlet canister hose to the inlet pipe.

(b) Attach the hose to the No. 1 breather tube clamp.

9. CONNECT FUEL TANK TO FILLER PIPE HOSE

(a) Connect the fuel tank to filler pipe hose to the inlet pipe.

(b) Connect the fuel tank breather tube to the inlet pipe.

HINT
Push the parts together firmly until a "click" sound is heard.

NOTICE:
* Before connecting the tube connectors to the pipes, check if there is any damage or foreign matter in the connectors.
* After the connection, check if the connectors and pipes are securely connected by trying to pull them apart.

(c) Attach the lock claws to the connector by pushing down on the cover, as shown in the illustration.

(d) Attach the filler pipe hose and breather tube to the No. 1 breather tube clamp.

10. CONNECT WIRE HARNESS

(a) Attach the harness clamp to the fuel tank.

11. CONNECT VENT LINE HOSE

(a) Connect the vent line hose and push down on the retainer.

NOTICE:
* Before connecting the hose, make sure that it is not damaged. Make sure that there is no foreign matter present on the connecting surfaces.
* After connecting, check if the hose and the connector are securely connected by pulling on them.

12. CONNECT FUEL TANK RETURN TUBE

(a) Connect the fuel tank return tube.

HINT
Push the parts together firmly until a "click" sound is heard.

NOTICE:
* Before connecting the tube connectors to the pipes, check if there is any damage or foreign matter in the connectors.
* After the connection, check if the connectors and pipes are securely connected by trying to pull them apart.

(b) Attach the lock claws to the connector by pushing down on the cover, as shown in the illustration.

13. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

(a) Connect the fuel tank main tube.

HINT
Push the parts together firmly until a "click" sound is heard.

NOTICE:
* Before connecting the tube connectors to the pipes, check if there is any damage or foreign matter in the connectors.
* After the connection, check if the connectors and pipes are securely connected by trying to pull them apart.

(b) Attach the lock claws to the connector by pushing down on the cover, as shown in the illustration.

14. INSTALL NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY (for Rough Road Area Specification Vehicles)

(a) Install the tank protector with the 2 bolts and 2 nuts.

for bolt - Torque : 29 Nm (296 kgf-cm, 21 ft-lbf)

for nut - Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)

Connect the fuel pressure switching valve with the bolt.

Torque : 40 Nm (408 kgf-cm, 30 ft-lbf)

15. INSTALL FUEL TANK CAP

16. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

17. INSPECT FOR FUEL LEAK Installation