Installation
3UR-FE ENGINE MECHANICAL: ENGINE UNIT: INSTALLATION
1. INSTALL NOISE FILTER
(a) RH:
Install the noise filter to the cylinder head cover with the bolt.
Torque : 7.0 Nm (71 kgf-cm, 62 in-lbf)
(b) LH:
Install the noise filter to the cylinder head cover with the bolt.
Torque : 7.0 Nm (71 kgf-cm, 62 in-lbf)
2. INSTALL IGNITION COIL ASSEMBLY Installation
3. INSTALL KNOCK SENSOR Installation
4. INSTALL SEPARATOR CASE Installation
5. INSTALL ENGINE WIRE
(a) Connect the 3 clamps and 4 knock sensor connectors.
6. INSTALL NO. 3 AIR TUBE Installation
7. INSTALL NO. 2 AIR TUBE Installation
8. INSTALL AIR SWITCHING VALVE ASSEMBLY Installation
9. INSTALL WATER BY-PASS PIPE SUB-ASSEMBLY Installation
10. INSTALL WATER INLET HOUSING Installation
11. INSTALL AIR TUBE Installation
12. INSTALL OIL PRESSURE SENDER GAUGE ASSEMBLY Installation
13. INSTALL NO. 1 IDLER PULLEY SUB-ASSEMBLY Installation
14. INSTALL WATER PUMP PULLEY Installation
15. INSTALL NO. 1 ENGINE COVER Installation
16. INSTALL NO. 2 ENGINE COVER Installation
17. INSTALL FRONT WATER BY-PASS JOINT Installation
18. INSTALL NO. 1 WATER BY-PASS HOSE Installation
19. INSTALL NO. 2 WATER BY-PASS PIPE Installation
20. INSTALL FUEL TUBE SUB-ASSEMBLY
21. INSTALL NO. 2 FUEL TUBE SUB-ASSEMBLY
Install the No. 2 fuel tube with the 2 bolts.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
22. INSTALL INTAKE MANIFOLD Installation
23. INSTALL NO. 1 TUBE
Install the No. 1 tube with the 2 bolts.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
24. CONNECT VENTILATION HOSE ASSEMBLY Installation
25. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY RH Installation
26. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY LH Installation
27. INSTALL NO. 1 ENGINE MOUNTING BRACKET LH
(a) Install the mounting bracket with the 4 bolts.
Torque : 35 Nm (357 kgf-cm, 26 ft-lbf)
28. INSTALL NO. 1 ENGINE MOUNTING BRACKET RH
(a) Install the mounting bracket with the 4 bolts.
Torque : 35 Nm (357 kgf-cm, 26 ft-lbf)
29. INSTALL FRONT ENGINE MOUNTING INSULATOR RH
(a) Install the mounting insulator with the nut.
Torque : 72 Nm (734 kgf-cm, 53 ft-lbf)
30. INSTALL CYLINDER BLOCK WATER DRAIN COCK SUB-ASSEMBLY
(a) Apply adhesive to 2 or 3 threads of the drain cocks.
Adhesive:
Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent
Install the water drain cocks.
Torque : 30 Nm (306 kgf-cm, 22 ft-lbf)
(b) Further tighten the drain cocks within 360° so that the drain cock pipes are within the range shown in the illustration.
NOTICE:
* Do not rotate the drain cocks more than 1 revolution (360°) after tightening the drain cocks to the specified torque.
* Do not loosen the drain cocks to adjust them. If an adjustment is necessary, remove the drain cocks and reinstall them.
(c) Install the water drain cock plugs to the water drain cocks.
Torque : 13 Nm (133 kgf-cm, 10 ft-lbf)
31. INSTALL FRONT ENGINE MOUNTING INSULATOR LH
(a) Install the mounting insulator with the nut.
Torque : 72 Nm (734 kgf-cm, 53 ft-lbf)
32. INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY
(a) Install the No. 1 fuel pipe Service Precautions.
33. INSTALL ENGINE WIRE
(a) Install the engine wire.
(b) Engine Rear Side:
(1) Install the 3 wires with the 3 bolts.
Torque : 8.5 Nm (87 kgf-cm, 75 in-lbf)
(2) Connect the 5 clamps.
(3) Connect the 2 air switching valve connectors.
Engine RH Side:
(1) Connect the 7 clamps.
(2) Connect the oil pressure sender gauge connector.
(3) Connect the throttle sensor connector.
(4) Connect the noise filter connector.
(5) Connect the fuel injector connector.
(6) Connect the 2 VVT sensor connectors.
(7) Connect the 4 ignition coil connectors.
(8) Connect the 2 camshaft timing control valve connectors.
Engine LH Side:
(1) Connect the 7 clamps and install the engine wire with the bolt.
Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)
(2) Connect the noise filter connector.
(3) Connect the fuel injector connector.
(4) Connect the engine coolant temperature sensor connector.
(5) Connect the purge VSV connector.
(6) Connect the vacuum switching valve connector (for ACIS).
(7) Connect the camshaft position sensor connector.
(8) Connect the 2 VVT sensor connectors.
(9) Connect the 4 ignition coil connectors.
(10) Connect the 2 camshaft timing control valve connector.