Operation CHARM: Car repair manuals for everyone.

Part 2





1GR-FE ENGINE CONTROL: SFI SYSTEM: P0136-P0139, P0156-P0159: Oxygen Sensor Circuit Malfunction (Bank 1 Sensor 2)


INSPECTION PROCEDURE

HINT
Sensor 2 refers to the sensor mounted between the front and rear catalysts.

HINT
Techstream only:

Malfunctioning areas can be identified by performing the Control the Injection Volume for A/F Sensor function provided in the Active Test. The Control the Injection Volume for A/F Sensor function can help to determine whether the air fuel ratio sensor, heated oxygen sensor and other potential trouble areas are malfunctioning.

- The following instructions describe how to conduct the Control the Injection Volume for A/F Sensor operation using the Techstream.

a. Connect the Techstream to the DLC3.

b. Start the engine and turn the Techstream on.

c. Warm up the engine at an engine speed of 2500 rpm for approximately 90 seconds.

d. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Injection Volume for A/F Sensor.

e. Perform the Control the Injection Volume for A/F Sensor operation with the engine idling (press the RIGHT or LEFT button to change the fuel injection volume).

f. Monitor the voltage outputs of the air fuel and heated oxygen sensors (AFS Voltage B1S1 and O2S B1S2, or AFS Voltage B2S1 and O2S B2S2) displayed on the Techstream.

HINT
* The Control the Injection Volume for A/F Sensor operation lowers the fuel injection volume by 12.5% or increases the injection volume by 25%.
* The sensors react in accordance with increases and decreases in the fuel injection volume.

Standard:





NOTICE:
The A/F sensor has an output delay of a few seconds and the HO2 sensor has a maximum output delay of approximately 20 seconds.





- Following the Control the Injection Volume for A/F Sensor procedure enables technicians to check and graph the voltage outputs of both the air fuel and heated oxygen sensors.

- To display the graph, enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Injection Volume for A/F sensor / AFS Voltage B1S1 or AFS Voltage B2S1, and O2S B1S2 or O2S B2S2. Then press the graph button on the Data List display.

HINT
* Read freeze frame data using the Techstream. Freeze frame data records the engine condition when malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air-fuel ratio was lean or rich, and other data from the time the malfunction occurred.
* If the OX1B wire from the ECM connector is short-circuited to the +B wire, DTC P0138 will be stored.
* If the OX2B wire from the ECM connector is short-circuited to the +B wire, DTC P0158 will be stored.

PROCEDURE

1. READ DTC OUTPUT

(a) Connect the Techstream to the DLC3.

(b) Turn the ignition switch to ON and turn the Techstream on.

(c) Enter the following menus: Powertrain / Engine and ECT / Trouble Code.

(d) Read the DTCs.

Result





B -- CHECK FOR EXHAUST GAS LEAK

C -- PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE INJECTION VOLUME)

D -- READ VALUE USING TECHSTREAM (OUTPUT VOLTAGE OF HEATED OXYGEN SENSOR)

E -- GO TO DTC CHART Symptom Related Diagnostic Procedures
A -- Continue to next step.

2. READ VALUE USING TECHSTREAM (OUTPUT VOLTAGE OF HEATED OXYGEN SENSOR)

(a) Connect the Techstream to the DLC3.

(b) Turn the ignition switch to ON and turn the Techstream on.

(c) Enter the following menus: Powertrain / Engine and ECT / Data List / All Data / O2S B1S2 or O2S B2S2.

(d) Allow the engine to idle.

(e) Read the heated oxygen sensor output voltage while idling.

Result





B -- PERFORM ACTIVE TEST USING TECHSTREAM (INJECTION VOLUME)
A -- Continue to next step.

3. INSPECT HEATED OXYGEN SENSOR (CHECK FOR SHORT)

(a) Disconnect the heated oxygen sensor connector (bank 1 sensor 2) or oxygen sensor connector (bank 2 sensor 2).





(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance (Bank 1 Sensor 2):





Standard Resistance (Bank 2 Sensor 2):





Text in Illustration





(c) Reconnect the heated oxygen sensor connector.

NG -- REPLACE HEATED OXYGEN SENSOR Removal
OK -- Continue to next step.

4. CHECK HARNESS AND CONNECTOR (CHECK FOR SHORT)

(a) Turn the ignition switch off and wait for 5 minutes.

(b) Disconnect the ECM connector.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:





(d) Reconnect the ECM connector.

NG -- REPAIR OR REPLACE HARNESS OR CONNECTOR

OK -- REPLACE ECM Removal

5. PERFORM ACTIVE TEST USING TECHSTREAM (INJECTION VOLUME)

(a) Connect the Techstream to the DLC3.

(b) Start the engine.

(c) Turn the Techstream on.

(d) Warm up the engine.

(e) Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Injection Volume.

(f) Change the fuel injection volume using the Techstream and monitor the voltage output of the air fuel ratio and heated oxygen sensors displayed on the Techstream.

HINT
* Change the fuel injection volume within the range of -12% to +12%. The injection volume can be changed in 1% gradations within this range.
* The air fuel ratio sensor is displayed as AFS Voltage B1S1 or AFS Voltage B2S1, and the heated oxygen sensor is displayed as O2S B1S2 or O2S B2S2 on the Techstream.
* The air fuel ratio sensor has an output delay of a few seconds and the heated oxygen sensor has a maximum output delay of approximately 20 seconds.

Result





HINT
A normal heated oxygen sensor voltage (O2S B1S2 or O2S B2S2) reacts in accordance with increases and decreases in fuel injection volumes. When the air fuel ratio sensor voltage remains at either below or higher than 3.3 V despite the heated oxygen sensor indicating a normal reaction, the air fuel ratio sensor is malfunctioning.





NG -- REPLACE AIR FUEL RATIO SENSOR
OK -- Continue to next step.

6. INSPECT AIR FUEL RATIO SENSOR

HINT
This air fuel ratio sensor test is to check the air fuel ratio sensor current during the fuel-cut. When the sensor is normal, the sensor current will be below 3 mA in this test.

(a) Clear DTCs Reading and Clearing Diagnostic Trouble Codes.

(b) Drive the vehicle according to the drive pattern listed below.

CAUTION:
When performing the confirmation driving pattern, obey all speed limits and traffic laws.

(1) Warm up the engine.

(2) Drive the vehicle at 60 km/h (40 mph) or more for 10 minutes or more.

(3) Stop the vehicle.

(4) Accelerate the vehicle to 60 km/h (40 mph) or more and decelerate for 5 seconds or more. Perform this 3 times.





(c) Enter the following menus: Powertrain / Engine and ECT / Monitor / O2 Sensor / Details.

(d) Confirm that RANGE B1S1 and RANGE B2S1 are either PASS or FAIL. If the Techstream shows incomplete, recheck RANGE B1S1 and RANGE B2S1 after performing the drive pattern again.

HINT
If the Techstream shows incomplete again, increase the vehicle speed and use second gear to decelerate the vehicle.

(e) Select RANGE B1S1 and press ENTER.

(f) Read the test value.

Standard current:

Below 3.0 mA

NOTICE:
Do not turn the ignition switch off during this step because the test results will be lost.

OK -- REPLACE HEATED OXYGEN SENSOR

NG -- REPLACE AIR FUEL RATIO SENSOR

7. PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE INJECTION VOLUME)

(a) Connect the Techstream to the DLC3.

(b) Start the engine.

(c) Turn the Techstream on.

(d) Warm up the engine.

(e) Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Injection Volume / All Data / O2S B1S2 or O2S B2S2.

(f) Change the fuel injection volume using the Techstream, monitoring the voltage output of the heated oxygen sensors displayed on the Techstream.

HINT
* Change the fuel injection volume within the range of -12% to +12%. The injection volume can be changed in 1% gradations within this range.
* The air fuel ratio sensor has an output delay of a few seconds and the heated oxygen sensor has a maximum output delay of approximately 20 seconds.

Standard voltage:

Fluctuates between 0.4 V or less and 0.5 V or higher.

NG -- CHECK FOR EXHAUST GAS LEAK
OK -- Continue to next step.

8. PERFORM ACTIVE TEST USING TECHSTREAM (INJECTION VOLUME)

(a) Connect the Techstream to the DLC3.

(b) Turn the Techstream on.

(c) Start the engine.

(d) Warm up the engine.

(e) Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Injection Volume.

(f) Change the fuel injection volume using the Techstream and monitor the voltage output of the air fuel ratio and heated oxygen sensors displayed on the Techstream.

HINT
* Change the fuel injection volume within the range of -12% to +12%. The injection volume can be changed in 1% gradations within this range.
* The air fuel ratio sensor is displayed as AFS Voltage B1S1 or AFS Voltage B2S1, and the heated oxygen sensor is displayed as O2S B1S2 or O2S B2S2 on the Techstream.
* The air fuel ratio sensor has an output delay of a few seconds and the heated oxygen sensor has a maximum output delay of approximately 20 seconds.

Result





HINT
A normal heated oxygen sensor voltage (O2S B1S2 or O2S B2S2) reacts in accordance with increases and decreases in fuel injection volumes. When the air fuel ratio sensor voltage remains at either below or higher than 3.3 V despite the heated oxygen sensor indicating a normal reaction, the air fuel ratio sensor is malfunctioning.





NG -- REPLACE AIR FUEL RATIO SENSOR

OK -- CHECK EXTREMELY RICH OR LEAN ACTUAL AIR FUEL RATIO AND REPAIR CAUSE (FUEL INJECTOR, FUEL PRESSURE, EXHAUST GAS LEAKAGE, ETC.)

9. CHECK FOR EXHAUST GAS LEAK

(a) Check for exhaust gas leakage from the exhaust manifold and pipe.

OK:

No exhaust gas leakage.

NG -- REPAIR OR REPLACE EXHAUST GAS LEAKAGE POINT
OK -- Continue to next step.

10. INSPECT HEATED OXYGEN SENSOR (HEATER RESISTANCE)

(a) Inspect the heated oxygen sensor Heated Oxygen Sensor.

NG -- REPLACE HEATED OXYGEN SENSOR Removal
OK -- Continue to next step.

11. CHECK HARNESS AND CONNECTOR (HEATED OXYGEN SENSOR - ECM)

(a) Disconnect the heated oxygen sensor connector (bank 1 sensor 2) or heated oxygen sensor connector (bank 2 sensor 2).

(b) Disconnect the ECM connector.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance (Check for Open):





Standard Resistance (Check for Short):





(d) Reconnect the heated oxygen sensor connector.

(e) Reconnect the ECM connector.

NG -- REPAIR OR REPLACE HARNESS OR CONNECTOR
OK -- Continue to next step.

12. REPLACE HEATED OXYGEN SENSOR

(a) Replace the heated oxygen sensor Removal.

NEXT -- Continue to next step.

13. PERFORM CONFIRMATION DRIVING PATTERN

(a) Perform Confirmation Driving Pattern (P0136, P0137, P0138, P0156, P0157 and P0158).

NEXT -- Continue to next step.

14. CHECK WHETHER DTC OUTPUT RECURS (DTC P0136, P0137, P0138, P0156, P0157 OR P0158 IS OUTPUT AGAIN)

(a) Connect the Techstream to the DLC3.

(b) Turn the ignition switch to ON.

(c) Turn the Techstream on.

(d) Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness.

(e) Input the DTC: P0136, P0137, P0138, P0156, P0157 and P0158.

Check that DTC MONITOR is NORMAL. If DTC MONITOR is INCOMPLETE, perform the drive pattern, increasing the vehicle speed and using second gear to decelerate the vehicle.

Result





B -- END

A -- REPLACE AIR FUEL RATIO SENSOR Removal

15. REPLACE AIR FUEL RATIO SENSOR

(a) Replace the air fuel ratio sensor Removal.

NEXT -- Continue to next step.

16. PERFORM CONFIRMATION DRIVING PATTERN

(a) Perform Confirmation Driving Pattern (P0136, P0137, P0138, P0156, P0157 and P0158).

NEXT -- Continue to next step.

17. CHECK WHETHER DTC OUTPUT RECURS (DTC P0136, P0137, P0138, P0156, P0157 OR P0158 IS OUTPUT AGAIN)

(a) Connect the Techstream to the DLC3.

(b) Turn the ignition switch to ON.

(c) Turn the Techstream on.

(d) Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness.

(e) Input the DTC: P0136, P0137, P0138, P0156, P0157 and P0158.

Check that DTC MONITOR is NORMAL. If DTC MONITOR is INCOMPLETE, perform the drive pattern, increasing the vehicle speed and using second gear to decelerate the vehicle.

Result





B -- END

A -- REPLACE HEATED OXYGEN SENSOR Removal

18. READ VALUE USING TECHSTREAM (OUTPUT VOLTAGE OF HEATED OXYGEN SENSOR)

(a) Connect the Techstream to the DLC3.

(b) Turn the ignition switch to ON.

(c) Turn the Techstream on.

(d) Enter the following menus: Powertrain / Engine and ECT / Data List / All Data / O2S B1S2 or O2S B2S2.

(e) After warming up the engine, run the engine at an engine speed of 2500 rpm for 3 minutes.

(f) Idle the engine.

(g) Depress the accelerator pedal quickly until the engine speed reaches 2500 rpm 3 times.

Result





B -- PERFORM CONFIRMATION DRIVING PATTERN
A -- Continue to next step.

19. INSPECT HEATED OXYGEN SENSOR (CHECK FOR SHORT)

(a) Disconnect the heated oxygen sensor connector (bank 1 sensor 2) or heated oxygen sensor connector (bank 2 sensor 2).





(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance (Bank 1 Sensor 2):





Standard Resistance (Bank 2 Sensor 2):





Text in Illustration





(c) Reconnect the heated oxygen sensor connector.

NG -- REPLACE HEATED OXYGEN SENSOR Removal
OK -- Continue to next step.

20. CHECK HARNESS AND CONNECTOR (CHECK FOR SHORT)

(a) Turn the ignition switch off and wait for 5 minutes.

(b) Disconnect the ECM connector.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:





(d) Reconnect the ECM connector.

NG -- REPAIR OR REPLACE HARNESS OR CONNECTOR

OK -- REPLACE ECM Removal

21. PERFORM CONFIRMATION DRIVING PATTERN

(a) Perform Confirmation Driving Pattern (P0139 and P0159).

NEXT -- Continue to next step.

22. CHECK WHETHER DTC OUTPUT RECURS (DTC P0139 OR P0159 IS OUTPUT AGAIN)

(a) Read the DTCs Reading and Clearing Diagnostic Trouble Codes.

Result





B -- CHECK FOR INTERMITTENT PROBLEMS Check for Intermittent Problems

A -- REPLACE HEATED OXYGEN SENSOR Removal