Procedures

1GR-FE ENGINE MECHANICAL: CYLINDER BLOCK: REPLACEMENT

1. REPLACE STRAIGHT PIN

NOTICE:
It is not necessary to remove a straight pin unless it is being replaced.





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(a) Remove the straight pins.

(b) Using a plastic-faced hammer, tap in new straight pins to the cylinder block.

Standard Protrusion Height:





2. REPLACE CYLINDER BLOCK TIGHT PLUG

NOTICE:
If coolant leaks from a tight plug or a plug is corroded, replace it.





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(a) Remove the tight plugs.

(b) Apply adhesive around new tight plugs.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

(c) Using SST and a hammer, tap in the tight plugs to the standard depth.

SST : 09950-60010

09951-00350

SST : 09950-70010

09951-07150

Standard depth:

0.2 to 1.2 mm (0.00787 to 0.0472 in.)