Operation CHARM: Car repair manuals for everyone.

Reassembly





1GR-FE FUEL: FUEL PUMP: REASSEMBLY

NOTICE:
Do not disconnect the hoses indicated in the illustration.





1. INSTALL FUEL MAIN VALVE ASSEMBLY

(a) Apply a light coat of gasoline to 2 new O-rings and install the O-rings to the fuel main valve.





Text in Illustration





(b) Install the fuel main valve to the fuel filter case.

NOTICE:
Make sure the O-rings are not cut or pinched during installation.

2. INSTALL FUEL PUMP

(a) Connect the fuel pump wire harness connector to the fuel pump.

(b) Apply a light coat of gasoline to a new O-ring. Then install the fuel pump spacer and O-ring to the fuel pump.





Text in Illustration





(c) Attach the 5 claws to the claw holes to install the fuel pump to the fuel filter case.





Text in Illustration





3. INSTALL NO. 1 FUEL SUB-TANK

(a) Attach the 3 claws to the claw holes to install the No. 1 fuel sub-tank.





(b) Attach the 3 claws to the claw holes.





(c) Install the tube part to the No. 1 fuel sub-tank.

(1) Attach the claw on the end of the tube to the claw hole. Install the tube to the 2 clamps on the No. 1 fuel sub-tank.





(d) Connect the jet pump to the No. 1 fuel sub-tank.

Text in Illustration





(e) Connect the fuel pump connector.

4. INSTALL FUEL SENDER GAUGE ASSEMBLY Installation