Operation CHARM: Car repair manuals for everyone.

Installation





WINDOW / GLASS: QUARTER WINDOW GLASS: INSTALLATION

HINT
* Use the same procedure for the RH and LH sides.
* The procedure listed below is for the LH side.
* A bolt without a torque specification is shown in the standard bolt chart Standard Bolt - Specified Torque For Standard Bolts.

1. INSTALL QUARTER WINDOW GLASS SPACER LH





(a) Apply Primer G to the window where the spacer will be installed.

Standard:





Text in Illustration





NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.

HINT
If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

(b) Remove the peeling paper from a new spacer. Install the spacer to the quarter window at the location shown in the illustration.

2. INSTALL UPPER QUARTER WINDOW GLASS RETAINER





(a) Apply Primer G to the window where the retainer will be installed.

Standard:





Text in Illustration





NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.

HINT
If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

(b) Remove the peeling paper from a new retainer. Install the retainer to the quarter window at the location shown in the illustration.

3. INSTALL FRONT QUARTER WINDOW GLASS RETAINER LH





(a) Apply Primer G to the window where the retainer will be installed.

Standard:





Text in Illustration





NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.

HINT
If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

(b) Remove the peeling paper from a new retainer. Install the retainer to the quarter window at the location shown in the illustration.

4. INSTALL LOWER QUARTER WINDOW GLASS RETAINER LH





(a) Apply Primer G to the window where the retainer will be installed.

Standard:





Text in Illustration





NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.

HINT
If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

(b) Remove the peeling paper from a new retainer. Install the retainer to the quarter window at the location shown in the illustration.

5. INSTALL QUARTER WINDOW GLASS SPACER





(a) Apply Primer G to the window where the spacer will be installed.

Text in Illustration





NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.

HINT
If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

(b) Remove the peeling paper from a new spacer. Install the spacer to the quarter window at the location shown in the illustration.

6. INSTALL REAR QUARTER WINDOW ASSEMBLY LH





(a) Using a brush or sponge, apply Primer M to the exposed part of the vehicle body.

NOTICE:
* Allow the primer coating to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.

Text in Illustration





(b) Using a brush or sponge, apply Primer G to the contact surface of the glass.





Text in Illustration





Standard:





HINT
If primer is applied to an area that is not specified, wipe off the primer with non-residue solvent before it dries.

NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.

(c) Apply adhesive to the quarter window glass.

Adhesive:

Toyota Genuine Windshield Glass Adhesive or equivalent

(1) Cut off the tip of a cartridge nozzle as shown in the illustration.





Text in Illustration





Standard:





HINT
After cutting off the tip, use all adhesive within the time written in the table below.

Usage Time Frame:





(2) Load a sealer gun with the cartridge.

(3) Apply adhesive to the quarter window glass as shown in the illustration.

(d) Install the quarter window glass to the vehicle body.





(1) Attach the 3 retainers and 2 spacers to install the quarter window assembly LH.

NOTICE:
Allow the primer to dry for 3 minutes or more.

(2) Hold the quarter window glass in place securely with protective tape or equivalent until the adhesive hardens.

NOTICE:
* Allow the primer coating to dry for 3 minutes or more.
* Check the clearance between the body and glass.

(3) Lightly press the front surface of the glass to ensure a close fit.





(4) Using a scraper, remove any excess or protruding adhesive.

NOTICE:
Do not drive the vehicle within the time written in the table below.

Minimum Time:





Text in Illustration





7. CHECK FOR LEAK AND REPAIR

(a) Conduct a leak test after the adhesive has completely hardened.

(b) Seal any leaks with auto glass sealer.

8. INSTALL ROOF SIDE RAIL GARNISH ASSEMBLY LH





(a) Install a new clip A to the roof side rail garnish.

Text in Illustration





(b) Attach the 3 clips to install the roof side rail garnish.

9. INSTALL ROOF HEADLINING ASSEMBLY

(a) Install the roof headlining assembly Installation.