Operation CHARM: Car repair manuals for everyone.

Reassembly





2GR-FE FUEL: FUEL PUMP: REASSEMBLY

1. INSTALL FUEL PRESSURE REGULATOR ASSEMBLY

(a) Apply a light coat of gasoline to 2 new O-rings, and install them onto the fuel pressure regulator.





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(b) Install the fuel pressure regulator to the fuel filter.





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2. INSTALL FUEL PUMP WITH FILTER ASSEMBLY

(a) Install the fuel pump spacer onto the fuel pump with filter assembly.





(b) Install a new fuel pump filter seal onto the fuel pump assembly with filter.





(c) Apply a coat of gasoline to the fuel pump filter seal.

(d) Engage the 5 claws on the fuel filter and install the fuel pump with filter assembly.





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NOTICE:
* Make sure that the O-ring is not cut or pinched during the installation.
* Engage the claws securely.
* Do not remove the suction filter.

3. INSTALL FUEL SUCTION PLATE SUB-ASSEMBLY

(a) Engage the 2 claws and install the No. 1 fuel suction support to the fuel filter.





(b) Install the fuel pump filter tube while aligning it to the installation position of the No. 1 fuel sub-tank.





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(c) Connect the jet pump nozzle to the No. 1 fuel sub-tank.

(d) Install the spring to the fuel suction plate shaft and install it to the No. 1 fuel sub-tank.

(e) Engage the 2 claws of the fuel suction support and install the fuel filter and the fuel pump onto the fuel sub-tank.





(f) Install a new E-ring.





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(g) Connect the fuel pump connector to the fuel pump.





(h) Connect the fuel pump connector to the fuel suction plate.





4. INSTALL FUEL SENDER GAUGE ASSEMBLY Installation