Installation
2GR-FE FUEL: FUEL PUMP: INSTALLATION
1. INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE
(a) Install a new gasket to the fuel tank.
(b) Attach the fuel suction tube with pump and gauge to the fuel tank.
NOTICE:
Be careful not to bend the arm of the fuel sender gauge.
(c) Align the keyway of the fuel suction tube support with the key of the fuel suction tube with pump and gauge.
(d) Align the triangle mark on a new fuel pump gauge retainer with the "S" mark on the fuel tank while pushing down the fuel suction tube with pump and gauge, and attach the fuel pump gauge retainer.
(e) Using a 6 mm socket hexagon wrench, install SST to the fuel pump gauge retainer.
SST : 09808-14020
09808-01410
09808-01420
09808-01430
HINT
* Engage the SST claws securely with the fuel pump gauge retainer ribs to secure SST.
* Install SST while pressing the SST claws toward the fuel pump gauge retainer (toward the center of SST).
(f) Rotate the fuel pump gauge retainer by hand, then tighten it one complete turn and another half turn using SST. The triangle mark on the fuel pump gauge retainer must be positioned between the "MIN" and "MAX" marks on the fuel tank.
SST : 09808-14020
09808-01410
09808-01420
09808-01430
NOTICE:
* Do not use any tools other than specified in this operation. Damage to the fuel pump gauge retainer or the fuel tank may result.
* Fully tighten the retainer by turning it clockwise while holding SST down. Do not allow the claw of the tank suction tube support to slip out of its groove on the fuel tank.
HINT
The ribs on the fuel pump gauge retainer can be fitted into the tips of SST.
(g) Install the fuel pump tube and the tube joint clip.
NOTICE:
* Check that there are no scratches or foreign objects on the connecting part.
* Check that the fuel tube joint is inserted securely.
* Check that the tube joint clip is correctly located on the collar of the fuel tube joint.
* After installing the tube joint clip, check that the fuel tube joint has not been pulled out of position.
(h) Connect the fuel pump connector.
2. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
3. INSPECT FUEL LEAK Fuel System
4. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL Removal
5. INSTALL REAR FLOOR SERVICE HOLE COVER
(a) Install new butyl tape to the rear floor service hole cover.
(b) Install the rear floor service hole cover.
(c) Install the front floor carpet with the 3 clips.
6. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH Installation
7. CONNECT REAR NO. 1 SEAT OUTER BELT ASSEMBLY LH Installation
8. INSTALL FRONT DECK SIDE TRIM COVER LH Installation
9. INSTALL NO. 2 DECK SIDE TRIM HOOK Installation
10. INSTALL ROPE HOOK ASSEMBLY (for LH Side) Installation
11. INSTALL REAR DECK TRIM COVER (w/o Remote Folding Function) Installation
12. INSTALL RECLINING REMOTE CONTROL LEVER BEZEL LH (w/ Remote Folding Function) Installation
13. INSTALL REAR POWER OUTLET SOCKET COVER Installation
14. INSTALL REAR POWER POINT SOCKET ASSEMBLY Installation
15. INSTALL REAR COMBINATION LIGHT SERVICE COVER LH Installation
16. INSTALL SIDE TRIM COVER LH (w/o Rear Seat Entertainment System) Installation
17. INSTALL POWER OUTLET SOCKET BEZEL (w/ Rear Seat Entertainment System) Installation
18. INSTALL DECK SIDE TRIM LH Installation
19. INSTALL DECK SIDE TRIM COVER LH Installation
20. INSTALL REAR FLOOR FINISH PLATE Installation
21. INSTALL REAR NO. 2 SEAT ASSEMBLY Installation
22. INSTALL CENTER SEAT CUSHION COVER SUB-ASSEMBLY Installation
23. CONNECT REAR NO. 2 SEAT OUTER BELT ASSEMBLY LH Installation
24. CONNECT REAR NO. 2 SEAT OUTER BELT ASSEMBLY RH Installation
25. INSTALL DECK FLOOR BOARD ASSEMBLY Installation
26. INSTALL REAR MAT Installation
27. INSTALL DECK SIDE TRIM BOX LH Installation
28. INSTALL REAR SEAT SIDE COVER LH Installation
29. INSTALL DECK SIDE TRIM BOX RH Installation
30. INSTALL JACK CARRIER ASSEMBLY Installation
31. INSTALL JACK ASSEMBLY Installation
32. INSTALL JACK CARRIER CUSHION Installation
33. INSTALL JACK CARRIER SUPPORT
34. INSTALL REAR SEAT SIDE COVER RH Installation
35. INSTALL TONNEAU COVER ASSEMBLY (w/ Tonneau Cover)
36. INSTALL NO. 2 DECK BOARD SUB-ASSEMBLY Installation
37. INSTALL NO. 3 DECK BOARD SUB-ASSEMBLY Installation
38. INSTALL DECK BOARD ASSEMBLY Installation
39. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH Installation
40. INSTALL REAR DOOR SCUFF PLATE LH Installation
41. INSTALL REAR NO. 1 SEAT ASSEMBLY RH
Installation
42. INSTALL REAR NO. 1 SEAT ASSEMBLY LH
Installation
43. INSTALL REAR CENTER SEAT ASSEMBLY
44. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Installation
45. INSPECT SRS WARNING LIGHT Installation