Installation
MF2A TRANSFER: TRANSFER ASSEMBLY: INSTALLATION
1. INSTALL TRANSFER ASSEMBLY
(a) Apply sealant 1281 to the transaxle assembly and transfer assembly in a continuous bead of 1.2 mm diameter as shown in the illustration.
NOTICE:
* Wipe any grease off from the attaching surfaces.
* Install it within 10 minutes after applying the sealant.
* Sealant stuck on the gasket, case oil seal and driving plug may cause oil leakage and seizure due to oil shortage. Care must be taken.
(b) Install the transfer assembly to the transaxle assembly with the 2 bolts and 6 nuts.
Torque : 69 Nm (700 kgf-cm, 51 ft-lbf)
NOTICE:
* Check that the gasket is installed to the transfer assembly before installing them to the transaxle assembly.
* Install the transfer assembly to the transaxle assembly without tilting.
* When moving the transfer assembly, do not hold the oil seal on the both sides.
2. INSTALL AUTOMATIC TRANSAXLE WITH TRANSFER Installation
3. INSTALL TRANSFER STIFFENER PLATE RH Installation
4. CONNECT CONNECTORS Installation
5. CONNECT WIRE HARNESS Installation
6. INSTALL WIRE HARNESS CLAMP Installation
7. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH Installation
8. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH (for 4WD) Installation
9. INSTALL TRANSVERSE ENGINE MOUNTING BRACKET Installation
10. INSTALL FRONT ENGINE MOUNTING INSULATOR ASSEMBLY Installation
11. INSTALL TRANSVERSE ENGINE MOUNTING INSULATOR Installation
12. INSTALL TRANSVERSE ENGINE MOUNTING INSULATOR Installation
13. INSTALL FRONT FRAME ASSEMBLY Installation
14. INSTALL POWER STEERING LINK ASSEMBLY (for 4WD) Installation
15. INSTALL FRONT STABILIZER BAR Installation
16. REMOVE ENGINE HANGERS Installation
17. INSTALL MANIFOLD STAY Installation
18. INSTALL STARTER ASSEMBLY Installation
19. INSTALL ENGINE WIRE Installation
20. INSTALL INTAKE AIR SURGE TANK ASSEMBLY Installation
21. INSTALL VENTILATION HOSE Installation
22. TEMPORARILY TIGHTEN COMPRESSOR AND MAGNETIC CLUTCH Installation
23. INSTALL COMPRESSOR AND MAGNETIC CLUTCH Installation
24. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE Installation
25. RECONNECT SUCTION HOSE SUB-ASSEMBLY Installation
26. RECONNECT DISCHARGE HOSE SUB-ASSEMBLY Installation
27. INSTALL STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY Installation
28. INSTALL FRONT AXLE ASSEMBLY LH Installation
29. INSTALL FRONT AXLE ASSEMBLY RH Installation
30. INSTALL NO. 1 FRONT SUSPENSION LOWER ARM LH Installation
31. INSTALL NO. 1 FRONT SUSPENSION LOWER ARM RH Installation
32. CONNECT TIE ROD ASSEMBLY LH Installation
33. CONNECT TIE ROD ASSEMBLY RH Installation
34. INSTALL FRONT SPEED SENSOR LH Installation
35. INSTALL FRONT SPEED SENSOR RH Installation
36. INSTALL FRONT AXLE HUB NUT LH Installation
37. INSTALL FRONT AXLE HUB NUT RH Installation
38. INSTALL FRONT STABILIZER LINK ASSEMBLY LH Installation
39. INSTALL FRONT STABILIZER LINK ASSEMBLY RH Installation
40. INSTALL FRONT EXHAUST PIPE ASSEMBLY Installation
41. INSTALL NO. 3 FRONT EXHAUST PIPE SUB-ASSEMBLY Installation
42. INSTALL CENTER EXHAUST PIPE ASSEMBLY Installation
43. INSTALL TAIL EXHAUST PIPE ASSEMBLY Installation
44. TEMPORARILY TIGHTEN PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY Installation
45. FULLY TIGHTEN PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY Installation
46. CONNECT ENGINE WIRE Installation
47. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY Installation
48. CONNECT FUEL TUBE SUB-ASSEMBLY Installation
49. CONNECT OIL COOLER OUTLET HOSE Installation
50. CONNECT OIL COOLER INLET HOSE Installation
51. CONNECT HEATER WATER HOSE INLET B Installation
52. CONNECT HEATER WATER HOSE OUTLET B Installation
53. INSTALL NO. 1 RADIATOR HOSE Installation
54. INSTALL NO. 2 RADIATOR HOSE Installation
55. CONNECT UNION TO CHECK VALVE HOSE Installation
56. CONNECT NO. 1 FUEL VAPOR FEED HOSE Installation
57. INSTALL ENGINE MOVING CONTROL ROD Installation
58. INSTALL NO. 2 ENGINE MOUNTING STAY RH Installation
59. INSTALL RESERVOIR BRACKET Installation
60. INSTALL BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY Installation
61. INSTALL AIR CLEANER BRACKET Installation
62. INSTALL BATTERY Installation
63. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.
64. INSTALL AIR CLEANER CASE SUB-ASSEMBLY Installation
65. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY Installation
66. INSTALL AIR CLEANER CAP SUB-ASSEMBLY Installation
67. INSTALL NO. 1 AIR CLEANER INLET Installation
68. INSTALL NO. 2 AIR CLEANER INLET Installation
69. CONNECT VACUUM HOSES Installation
70. INSTALL V-RIBBED BELT Installation
71. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY Installation
72. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY Installation
73. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation
74. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation
75. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation
76. INSTALL FRONT WHEELS Installation
77. ADD ENGINE OIL Replacement
78. ADD ENGINE COOLANT Service and Repair
79. INSTALL TRANSFER DRAIN PLUG
(a) Install the transfer drain plug with a new drain gasket.
Torque : 49 Nm (500 kgf-cm, 36 ft-lbf)
80. INSTALL NO.2 TRANSFER CASE PLUG
(a) Install the No. 2 transfer case plug with a new No. 2 gasket.
Torque : 49 Nm (500 kgf-cm, 36 ft-lbf)
81. INSTALL NO.1 TRANSFER CASE PLUG
(a) Add oil up to 0 to 5 mm below the lower side of the plug hole.
Oil quantity:
0.9 liters (0.95 US qts, 0.79 lmp.qts)
HINT
When adding oil, pour it slowly.
(b) Install the No. 1 transfer case plug with a new No. 1 gasket.
Torque : 49 Nm (500 kgf-cm, 36 ft-lbf)
82. ADD AUTOMATIC TRANSAXLE FLUID
83. CHECK AUTOMATIC TRANSAXLE FLUID Procedures
84. INSPECT FOR FUEL LEAK Fuel System
85. INSPECT FOR ENGINE OIL LEAK Replacement
86. INSPECT FOR FOR COOLANT LEAK Testing and Inspection
87. INSPECT FOR EXHAUST GAS LEAK Installation
88. CHECK SHIFT LEVER POSITION Initial Inspection and Diagnostic Overview
89. CHECK AND ADJUST FRONT WHEEL ALIGNMENT Installation
90. CHECK IGNITION TIMING On-Vehicle Inspection
91. CHECK ENGINE IDLE SPEED On-Vehicle Inspection
92. CHECK CO/HC On-Vehicle Inspection
93. CHECK FUNCTION OF THROTTLE BODY ASSEMBLY On-Vehicle Inspection
94. INSTALL FRONT FENDER APRON SEAL LH Installation
95. INSTALL FRONT FENDER APRON SEAL RH Installation
96. INSTALL FRONT FENDER LINER LH Installation
97. INSTALL FRONT FENDER LINER RH Installation
98. INSTALL FRONT FENDER MOULDING SUB-ASSEMBLY LH Installation
99. INSTALL FRONT FENDER MOULDING SUB-ASSEMBLY RH Installation
100. INSTALL FLOOR UNDER COVER LH
101. INSTALL NO. 2 ENGINE UNDER COVER Installation
102. INSTALL NO. 1 ENGINE UNDER COVER Installation
103. INSTALL ENGINE UNDER COVER ASSEMBLY Installation
104. INSTALL V-BANK COVER SUB-ASSEMBLY Installation
105. CHECK ABS SPEED SENSOR SIGNAL Installation
106. RESET MEMORY Installation