System Specifications
Cylinder BlockCrankshaft thrust clearance
Standard 0.09 to 0.19 mm (0.0035 to 0.0075 in.)
Maximum 0.03 mm (0.0118 in.)
Cylinder block warpage Maximum 0.05 mm (0.0020 in.)
Cylinder bore diameter
Standard 75.000 to 75.013 mm (2.9528 to 2.9533 in.)
Difference limit 0.10 mm (0.0039 in.)
Crankshaft
Crankshaft circle runout
Maximum 0.03 mm (0.0012 in.)
Crankshaft main journal diameter 45.988 to 46.000 mm (1.8106 to 1.8110 in.)
Crankshaft main journal taper and out-of-round
Maximum 0.02 mm (0.0008 in.)
Crank pin diameter 39.992 to 40.000 mm (1.5745 to 1.5748 in.)
Crank pin taper and out-of-round
Maximum 0.02 mm (0.0008 in.)
Crankshaft timing sprocket diameter (w/ chain)
Standard 51.72 mm (2.0362 in.)
Minimum 50.5 mm (1.988 in.)
Crankshaft bearing cap set bolt diameter
Standard 7.3 to 7.5 mm (0.287 to 0.295 in.)
Minimum 7.2 mm (0.283 in.)
Crankshaft oil clearance
Standard 0.01 to 0.023 mm (0.0004 to 0.0009 in.)
Maximum 0.07 mm (0.0028 in.)
Connecting Rod
Connecting rod twist
Maximum 0.05 mm (0.0020 in.) per 100 mm (3.94 in.)
Connecting rod bolt diameter
Standard 6.6 to 6.7 mm (0.260 to 0.264 in.)
Maximum 6.4 mm (0.252 in.)
Connecting misalignment
Maximum 0.05 mm (0.0020 in.) per 100 mm (3.94 in.)
Connecting rod oil clearance
Standard 0.012 to 0.038 mm (0.00047 to 0.0015 in.)
Maximum 0.058 mm (0.0028 in.)
Connection rod thrust clearance
Standard 0.16 to 0.36 mm (0.0063 to 0.0142 in.)
Maximum 0.36 mm (0.0142 in.)
Piston
Piston diameter 74.935 to 74.945 mm (2.9502 to 2.9506 in.)
Piston pin hole diameter at 20°C (68°F) 18.013 to 18.016 mm (0.7092 to 0.7093 in.)
Piston pin diameter 18.001 to 18.004 mm (0.7087 to 0.7088 in.)
Piston pin oil clearance
Standard 0.009 to 0.015 mm (0.0004 to 0.0006 in.)
Maximum 0.050 mm (0.0020 in.)
Piston clearance
Standard 0.045 to 0.068 mm (0.0018 to 0.0027 in.)
Piston ring groove clearance
No.1 0.03 to 0.07 mm (0.0012 to 0.0028 in.)
No.2 0.02 to 0.06 mm (0.0008 to 0.0024 in.)
Piston ring end gap
Standard No.1 0.25 to 0.35 mm (0.0098 to 0.0138 in.)
No.2 0.35 to 0.50 mm (0.0138 to 0.0197 in.)
Oil (Side rail) 0.10 to 0.35 mm (0.0039 to 0.0138 in.)
Maximum No.1 0.91 mm (0.0358 in.)
No.2 1.60 mm (0.0417 in.)
Oil (Side rail) 0.82 mm (0.0323 in.)
MAIN BEARING CAP
Using SST, tighten the bolts in several steps to the specified torque in the sequence shown in the illustration (*1).
SST 09011-38121
Torque 22 N*m (224 kgf*cm, 16 ft.*lbf)
Mark the front of the bearing cap bolts with paint.
Retighten the bearing cap bolts by 90° in the same sequence as step (*1).
Check that the painted mark is now at a 90° angle from the front.
CONNECTION ROD BEARING CAP
Using SST, tighten the bolts in several steps to the specified torque.
SST 09205-16010
Torque 15 N*m (153 kgf*cm, 11 ft.*lbf)
Mark the front of the connecting cap bolts with paint.
Retighten the cap bolts by 90° as shown.