Window Installation, Preparations

Unbroken window







NOTES:
- When an unbroken window is reused, cut back remaining adhesive material to 1-2 mm (1/32 to 5/64)/n.) before re-gluing (with electric cutting tool and scraping knife VAG 1561/8).
- Remaining material serves as adhesive base for new adhesive


CAUTION: Do not prime or activate adhesive surface or treat it with cleaning solution. Keep adhesive surface dirt and grease free.


Exception:
If gluing will not take place immediately after cutting back, remaining residual material must be activated with activator AMV 181 800 02 or equivalent.

- Install molding on window.

New window installation, preparing







- Clean edge of window around to width of about 30 mm (approx. 1.2 in.) with cleaning solution D 009 401 04 or equivalent and wipe dry with lint-free cloth.
- Install molding -1- window.


CAUTION: Ceramic application on window is not primer. Priming must be done before applying Adhesive sealing compound Use only primer D 009 200 02 or equivalent.


- Using applicator D 009 500 25 or equivalent -3-, apply primer -2- evenly in one continuous motion.
- Drying time approx. 10 minutes

Body flange and/or window flange on door, preparing







- Cut back remaining adhesive material on body flange to 1-2 mm (1/32 to 5/64 in.) height with electric cutting tool VAG 1561 and scraping knife VAG 1561/8.


NOTE: Do not remove adhesive completely it is used as a base for new adhesive material.


CAUTION: Do not prime or activate adhesive surface or treat it with cleaning solution. Keep adhesive surface dirt and grease free.


Exception:
If gluing will not take place immediately after cutting back, remaining residual material must be activated with activator AMV 181 800 02 or equivalent.
- If body flange at area of glass is being worked on or replaced flange must be cleaned and primed after painting.