Operation CHARM: Car repair manuals for everyone.

Rear


Overview





1 - Hex bolt, 170 Nm
2 - Control arm
3 - Wheel bearing
^ Pull in and out using 3253 wheel bearing assembly set
^ Pressing out and in using VAG 1459B hydraulic device
^ Replace, destroyed during ejection
4 - Snap ring
^ Check for proper fitting
5 - Wheel hub
^ Pull in and out using 3253 wheel bearing assembly set
^ Pressing out and in using VAG 1459B hydraulic device
^ Pull off bearing inner race using puller e.g. 204/2 Kukko
^ Pull off bearing inner race using VAG 1459B
6 - Spring dowel sleeve
7 - Brake caliper
8 - Wheel bolt
^ previous version
9 - Wheel bolt
^ previous version
10 - Hex bolt
^ Always replace after disassembly
Tightening torque for vehicles with all wheel drive:
- 150 Nm + 90° (1/4 turn)
^ For vehicles with all wheel drive, only loosen and tighten with vehicle standing on its wheels (risk of accident)
11 - Washer
12 - Socket head bolt, 15 Nm
13 - Brake disc
14 - Backing plate
15 - Hex bolt, 8 Nm
16 - Backing plate
^ To remove, drill out blind rivet post 17 and remove cover plate post 14
17 - Pop rivet
18 - Tension disc
^ Only for vehicles with front wheel drive
19 - Self-locking hex nut, 200 Nm
^ Always replace
^ Only for vehicles with front wheel drive
20 - Tension disc with rotor
^ Only for vehicles with front wheel drive and ABS
21 - Socket-head bolt, 40 Nm
22 - Backing plate
23 - Drive axle
24 - Drive axle with ABS wheel speed sensor rotor
^ Only for vehicles with ABS
^ Also install as a replacement part on vehicles without ABS

Wheel bearing, pulling out and pressing in using 3253 wheel bearing assembly set
Special Tools and Equipment





^ 3074 pressure washer
^ 3253 installation tool
^ 3 - 204/2 Kukko puller

Special Tools and Equipment





^ 40-105 thrust piece





^ 3257 plug insert (27 mm)

All-wheel-drive vehicles
^ Loosen hex bolt for drive axle when vehicle is standing on its wheels (risk of accident).

Continuation for all vehicles
^ Remove wheel and raise vehicle.

Front Wheel Drive (FWD) vehicles
^ Remove threaded connection for wheel bearing connection.

All-wheel-drive vehicles
^ Remove drive axle.

Continuation for all vehicles
^ Remove ABS wheel speed sensor from wheel bearing housing.





^ Remove parking brake cable at brake caliper.

Note: Be careful not to damage parking brake boot when removing and installing cable.

^ Remove brake caliper and hang on body using tie wire.
^ Remove brake disc and backing plate.

Note: Place VAG 13831A transmission lifter underneath (danger of accident if parts fall off when ejecting wheel hub and wheel bearing).





^ Pull wheel hub out from control arm. Remove securing ring.





^ Pull wheel bearing out of control arm.





^ Remove bearing inner race from wheel hub.
Only use puller with tension bracket, e.g. -A204/2 Kukko puller (standard).





^ Pull wheel bearing into control arm up to stop.
^ Install securing ring.





^ Pull in wheel hub up to stop.

Rest of installation is the reverse of removal.

Rear wheel bearing, removing and installing using VAG 1459B supplementary kit





Special Tools and Equipment
^ VAG1383A engine/transmission lifter with universal transmission holder VAG 1359/2
^ VAG1389A/1 foot pump with high pressure hose
^ VAG1459 B hydraulic removal/installation tool for wheel bearing
^ VAG 1459 B/1 supplementary kit
^ VAG 1459 B/2 supplementary kit

Removing
All-wheel-drive vehicles
^ Loosen hex bolt for drive axle when vehicle is standing on its wheels (risk of accident).

Continuation for all vehicles
^ Remove wheel and raise vehicle.

Front Wheel Drive (FWD) vehicles
^ Remove threaded connection for wheel bearing connection.

All-wheel-drive vehicles
^ Remove drive axle.

Continuation for all vehicles





^ Remove parking brake cable at brake caliper.

Note: Be careful not to damage parking brake boot when removing and installing cable.

^ Remove brake caliper and hang on body using tie wire.
^ Remove brake disc.





^ Drill out blind rivets -arrows-.
^ Remove cover plate -1-.
^ Remove cover plate -2-.

Note: Place VAG 13831A transmission lifter underneath (danger of accident if parts fall off when ejecting wheel hub and wheel bearing).

Pulling out wheel hub





^ Install separating device -1-.

Installation position: Install separating device so that the flat side (rear side) contacts the control arm at three contact points.





^ Attach bell (2), hollow piston cylinder (3) with tie bolt, and special nut (4).
^ Pull out wheel hub while holding device securely.
1 - 17/2 Kukko separating tool
2 - Bell E-41-1 (T)
3 - Hollow piston cylinder HKZ-15
4 - Special nut E-8-214 and tie bolt
5 - High pressure hose with quick-release

^ Remove securing ring.

Pulling out wheel bearing





^ Attach pressure piece (1) with collar to bearing, pressure sleeve (2) with arrow to wheel bearing housing, hollow piston cylinder (3) with tie bolt and special nut (4).
^ Pull out wheel bearing by actuating pump.
1 - pressure piece E-21 (T)
2 - pressure sleeve E-65-1
3 - Hollow piston cylinder HKZ-15
4 - Special nut E-8-214 and tie bolt

Pull bearing inner race off hub





^ Attach separator (1) behind bearing inner ring (2).

Installation position: Beveled part of blades faces bearing inner ring.
^ Put on bell (3) and hollow piston cylinder (4) with tie bolt, screw on with special nut (5), and pull off bearing inner ring.
1 - 17/2 Kukko separating tool
2 - bearing inner ring
3 - Bell E-40
4 - Hollow piston cylinder HKZ-15
5 - Special nut E-8-214 and tie bolt

Pressing in wheel bearing
Installation position: Greater inside diameter of wheel bearing faces out.





^ Put wheel bearing (1), pressure piece (2) (put collar into bearing), and hollow piston cylinder (3) with tie bolt on wheel bearing housing.
^ Attach pressure piece (4) with angles toward wheel bearing housing and special nut (5) from inside.
^ Press in wheel bearing by actuating pump.
^ Install securing ring.
1 - wheel bearing
2 - pressure piece E-51 (T)
3 - Hollow piston cylinder HKZ-15
4 - pressure piece E-31 (T)
5 - Special nut E-8-214 and tie bolt

Pressing in wheel hub





^ Put wheel hub (1) and hollow piston cylinder (2) with tie bolt onto wheel bearing.
^ Attach pressure piece (3) with collar to special nut (4) from inside.
^ Press in wheel hub by actuating pump.
1 - wheel hub
2 - Hollow piston cylinder HKZ-15
3 - pressure piece E-21 (T)
4 - Special nut E-8-214 and tie bolt

Rest of installation is the reverse of removal.