Valve Body
Component Notes And Information
NOTE: During service procedures, refer to the illustration above and the information below.
CAUTION: Do not run the engine or tow the vehicle with the oil pan removed or when there is no ATF in the transmission.
NOTE:
^ The valve body or the conductor strip can also be removed when the transmission is installed.
^ The conductor strip can be removed individually.
^ After re-installing the oil pan, fill with ATF refer to Fluid Replacement. Service and Repair
^ Always replace a valve body which is clogged or otherwise faulty.
1 Plug
- Always replace seal refer to Fig. 2 below.
- Checking ATF level and topping up refer to Fluid Replacement. Service and Repair
2 Overflow pipe
- Remove to drain ATF refer to Fig. 1 below
- Thread in onto stop
- Checking ATF level and topping up refer to Fluid Replacement. Service and Repair
3 Oil pan
4 Bolt
- Tighten to: 12 Nm (9 ft lb)
5 Magnet
- Install in recess in oil pan
6 Spacer bushing
- Press into gasket
7 Gasket
- Always replace
- Press spacer bushings into gasket
8 ATF screen
- Installing refer to Fig. 10 below
9 Bolt
- Tighten to: 5 Nm (44 inch lb)
10 Gasket
- Always replace
- Install in valve body
11 Valve body
- Removing refer to Fig. 4 below
- Installing refer to Fig. 9 below
- Marking refer to Fig. 6 below
- Installing seal -item 10-
12 Bolt
- Tighten to: 10 Nm (7 ft lb)
13 O-ring
- For cable transition piece
- Always replace
14 Conductor strip with connector for solenoid valves
- With cable transition piece and connector
- Can be removed and installed with transmission installed
- Remove solenoid valves with tool 3373 or equivalent refer to Fig. 3 below
15 Sealing plug
- Take out before removing and installing free wheel
- Insert so that the lug is located in the groove on housing, refer to Fig. 5 below
- Place O-rings onto sealing plug
16 O-ring
- Always replace
17 O-ring
- Always replace
18 Operating rod for manual selector valve
- Unhooking refer to Fig. 4 below
- Install with stepped side facing manual selector valve refer to Fig. 7 below,
- Adjusting refer to Fig. 8 below
Procedures
Fig. 1 ATF, Draining
- Place container under transmission.
- Remove plug -2-.
- Remove overflow pipe -1- and allow ATF to drain.
- Thread overflow pipe in onto stop.
Fig. 2 Plug Seal, Replacing
- Cut open seal -arrow- with side cutting pliers (always replace seal).
- After repairs install new seal to plug and screw in hand tight when filling with ATE
- Pour in 3 liters of ATF
- Check ATF level and top up. Testing and Inspection
Fig. 3 Conductor Strip, Removing
- Place 3373 onto stop under the solenoid valve plug.
- Remove with 3373 in direction of arrow.
- Remove bolt -1-.
Fig. 4 Valve Body, Removing/Unhooking Operating Rod
- When removing the valve body the manual selector valve -1- remains in the valve body.
- Pull manual selector valve out until it is just possible to unhook operating rod -2-.
- Secure manual selector valve so that it cannot fall out.
Fig. 5 Sealing Plug, Installing
- Pull sealing plug out of housing before removing and installing free wheel otherwise the sealing plug and the O-ring will be damaged.
- Install O-rings to sealing plug.
- Install sealing plug in hole in transmission housing -arrow-.
Fig. 6 Identification Of Valve Body
- Code letters are stamped on a metal tab. Metal tab must remain on the valve body.
- Valve body/transmission applications refer to Code Letters, Application, Ratios, Equipment. Application and ID
Fig. 7 Operating Rod, Unhooking From Manual Selector Valve
- Turn manual selector valve -1 -so that shoulder is to operating rod.
- Guide operating rod -2- with manual selector valve into valve body.
Fig. 8 Operating Rod For Manual Selector Valve, Adjusting
- Move selector shaft to position "P".
- Push operating rod with manual selector valve into valve body up to stop (direction of arrow) and tighten bolt to 4 Nm (35 inch lb).
NOTE:
^ Manual selector valve must always be resting against the stop.
Counter-hold in direction of arrow when tightening bolt.
^ Always replace bolt and manual selector valve retaining clip.
Fig. 9 Valve Body, Installing
- Route conductor strip as illustrated.
CAUTION: Do not kink or twist conductor strip.
Fig. 10 ATF Screen, Installing
- Before installing the ATF screen insert seal in valve body.
- Firmly press ATF screen onto valve body.