Engine, Installing

Engine, Installing

Install engine in reverse sequence, note the following:

Vehicles With Manual Transmission:
- Check clutch release bearing in slave cylinder for wear, if necessary. replace slave cylinder with release bearing
- Clean notched splines of input shaft and lightly grease using: -G 000 100-

All Vehicles:
- Check if the engine/transmission centering dowels are installed in the cylinder block, install if necessary
- Install mounting hardware approx. 5 to 6 turns by hand
- When installing right side engine mount, ensure that hydro mount lugs engage in engine bracket slot -arrow-
- Align assembly mountings stress-free by rocking, refer to tightening torque tables below
- Installing pendulum support.

Vehicles With A/C:
- Refer to Heating and Air Conditioning as necessary

Vehicles With Manual Transmission:
- Connect line/hose on slave cylinder and secure with clip.
- Install Transmission Range Selector mechanism on transmission, adjust if necessary.

Vehicles With Automatic Transmission:
- Install Transmission Range selector cable on transmission, adjust if necessary, refer to Transmission and Drivetrain.

All Vehicles:
- Install drive (axle) shafts.
- Install power steering pump with bracket.
- Install front exhaust pipe.
- Install intake manifold complete with intake manifold lower section and Throttle Valve Control Module (note position of dowel sleeves in cylinder head when installing).
- Install ribbed belt.
- Install radiator and radiator fan.
- Fill system with coolant.
- Adjust accelerator cable.
- Re-connect wiring and route as necessary.
- Check Diagnostic Trouble Code (DTC) memory.
- Check idle speed and ignition timing.
- Check headlight adjustment; adjust if necessary.

Tightening Torque Tables

Part 1 Of 2:

Part 2 Of 2: