Operation CHARM: Car repair manuals for everyone.

Fuel Pump: Service and Repair


MECHANICAL
1. Disconnect inlet and outlet lines at pump.
2. Remove two fuel pump to engine block attaching bolts and the fuel pump.
3. Reverse procedure to install.

NOTE: Replacement fuel pumps have a longer actuator lever. On early model vehicles, use insulating flange and 8mm bolts that are 30mm long when installing new pump.

ELECTRIC
1. Remove fuel tank cap to relieve tank pressure.
2. Clean fuel pump and fuel line unions thoroughly to prevent entry of dirt into fuel system.
3. Disconnect fuel lines and electrical connections from pump.
4. Remove retaining bracket and clamp, then the fuel pump.
5. Reverse procedure to install.