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Cylinder Head Bolts - Tightening Procedures

84VW03
Applies To RABBIT, JETTA, PICKUP,
SCIROCCO, QUANTUM,
VANAGON DIESEL

Group


15
Subject

Cylinder Head bolts

Part Identifier N/A
Key Points

Tightening procedures

(Supercedes Product Circulars, Group 15, No. 82-01, 83-03)

A - 65
Number


84-01

January 20, 1984
Effective immediately, the following tightening procedures are valid for all gasoline engines with M11 cylinder head bolts and all Diesel engines with M12 bolts:

ALL GAS ENGINES WITH M11 BOLTS (12-Point Socket Head)

Engine cold

Step 1 40 N-m (29 ft.lbs.) Step 2 60 N-m (43 ft.lbs.) Step 3 additional 1/2 turn (180~) further in one movement (two 90~ turns are permissible) Note tightening sequence

Note

It is not necessary to tighten the cylinder head bolts at the first service or again after repairs.


ALL DIESEL ENGINES WITH M12 BOLTS (12-Point Socket Head)

CAUTION

Always replace M12 12-point cylinder head bolts


Engine cold

Step 1 40 N-m (29 ft.lbs.)
Step 2 60 N-m (43 ft.lbs..)
Step 3 additional 1/2 turn (180~) further in one movement
(two 90~ turns are permissible) Note tightening sequence

After step 3, warm up engine until oil temperature reaches 50~C (122~F) and tighten bolts 1/4 turn (90~) further in one movement without loosening first. Note tightening sequence

Retorque at 1000 miles after repair 1/4 turn (90~) further without loosening first. Engine may be cold or warm



All VW 4-cylinder, water-cooled, inline engines, regardless of model year, use the same head bolt tightening sequence, which is:



All VW 5-cylinder engines, regardless of model year, use the same head bolt tightening sequence, which is: