1ST to 3RD Gear Clutch (K1)
1st to 3rd GEAR CLUTCH -K1- WITH TURBINE SHAFT, 096 TRANSMISSION
Transmissions up to 12-92
Note:
When performing repairs to the clutch, make sure that the ball valve (-arrow-) is not damaged.
1 - Supporting ring
- 4-piece, unclip from inner plate carrier
- Installing
2 - Inner plate carrier
- Installing - Fig. 2
- Assembling - Fig. 4
3 - Circlip
- Different thicknesses for different clutch assemblies
- Mark after removing and install in same position
4 - Thrust plate
- Smooth side faces inner plate
- Install together with plate carrier
- Installing - Fig. 4
5 - Inner plate
- Quantity
- Installing - Fig. 4
6 - Outer plate
- Quantity
- Installing - Fig. 4
7 - Outer plate
- Curved side to diaphragm spring
- Installing - Fig. 5
8 - Circlip
- Installing - Fig. 3
9 - Diaphragm spring
- Insert with curved side to piston
10 - Circlip
- Removing and installing - Fig. 2
11 - Intermediate spring ring
- With spring supporting shell and compression springs
12 - Operating ring
- Install with rounded surface facing intermediate spring ring -11-
13 - Disc spring
- Curved side faces operating ring - Fig. 1
14 - Disc spring
- Curved side faces operating ring - Fig. 1
15 - Piston
- Sealing lips are vulcanized to piston
- Moisten sealing lips with ATF before installing
- Turn piston slightly while installing
16 - Piston ring (small diameter)
- Check that ring is correctly located - Fig. 7
- Installing - Fig. 8
17 - Piston ring
- Check that ring is correctly located - Fig. 7
- Installing - Fig. 8
18 - Clutch housing with turbine shaft
- Check bearing bushings. Replace housing if bushings are damaged
- Before inserting inner piate carrier install diaphragm spring -9- circlip -3- one inner and one outer plate clutch housing - Fig. 5
19 - Piston ring
- Check for correct location - Fig. 7
- Installing - Fig. 8
20 - Piston ring
- Check for correct location - Fig. 7
- Installing - Fig. 8
21 - Piston ring
- Check for correct location - Fig. 7
- Installing - Fig. 8
22 - Piston ring
- Check for correct location - Fig. 7
- Installing - Fig. 8
Fig. 1:
Fig. 1 Installation position of disc springs
- Install disc springs -1- and -2-with outer edges touching each other. There is some clearance between the two at the inner diameter.
Fig. 2:
Fig. 2 Removing and installing circlip
- Press intermediate spring ring down, insert circlip (-arrow-) in groove.
Fig. 3:
Fig. 3 Inserting circlip
- Insert circlip (-arrow-) in groove, diaphragm spring, is under slight tension.
Fig. 4:
Fig. 4 Placing inner and outer plates on inner plate carrier and installing support ring
- Insert thrust plate and inner and outer plates, then install supporting ring (-arrow-).
Note:
An inner and an outer plate must be placed in clutch housing before inserting inner plate carrier
Fig. 5:
Fig. 5 Installing pressure plate, first inner and first outer plates in clutch housing
Fig. 6:
Fig. 6 Inserting inner plate carrier and installing circlip (-arrow-).
- Lift inner plate carrier slightly to install circlip.
Fig. 7:
Fig. 7 Checking that piston rings are correctly located
- There are two piston rings installed on turbine shaft inside clutch housing.
- Make sure that ends of piston rings are hooked together.
Fig. 8:
Fig. 8 Fitting and hooking ends of piston ring together
- Place piston ring in groove.
- To hook ends together press sides of ring in and guide ends over one another.
- Do not twist piston ring out of groove on one side.