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Mixture Calibration Potentiometer: Testing and Inspection

CO potentiometer, checking

Requirement
- idle speed OK
- coolant temperature 80°C (176°F) minimum

- connect VAG 1551 Diagnostic tester
- start engine and let idle
- select Function "Read measuring value block"
or
- while observing VAG 1551 display, select the following functions in sequence
1 - Rapid data transfer
01 - Engine electronics
08 - Read measuring value block

- press keys 0 and 1 to select "Display group number 01"
- display will appear as shown





- press 0 key to acknowledge input
- channels will be displayed as shown





- observe display value in channel 2






Test A

- disconnect CO potentiometer harness connector
- display value: 250 minimum

If YES
- triggering of CO potentiometer (G 74) OK

- switch OFF ignition
- replace CO potentiometer assembly (G 74)
- includes intake air temperature sensor (G 42)

- activate Fault memory and then erase
- check idle and CO values, adjust if necessary
- displayed value must be 0 to 2

If NO
- CO potentiometer triggering (G 74) NOT OK

- switch OFF ignition
- reconnect CO potentiometer (G 74) harness connector
- eliminate short in wiring between control unit and ground using wiring diagram

If wiring OK
- replace control unit (J 169)
- activate Fault memory and then erase


Test B




- disconnect CO potentiometer harness connector (with intake air temperature sensor) and bridge terminals 1 and 3 of connector using jumper wires from VW 1594 adaptor kit
displayed value must be 0 to 2

If YES
- control unit triggering OK

- switch OFF ignition.
- replace CO potentiometer (G 74) assembly
- includes intake air temperature sensor (G 42)

- activate Fault memory and then erase
- check idle and CO values, adjust if necessary
- displayed value must be 250 minimum

If NO
- control unit triggering not OK

- switch OFF ignition
- reconnect CO potentiometer (G 74) harness connector
- determine open circuit and eliminate using wiring diagram

If wiring OK
- replace Digifant control unit (J 169)
- activate Fault memory and then erase