Operation CHARM: Car repair manuals for everyone.

Throttle Position Sensor: Testing and Inspection

Throttle Potentiometer, Checking

NOTE: The throttle potentiometer provides information to the Digifant control unit (J 169) for the following functions.

with throttle closed:
- injector shut-off during fuel deceleration cutoff
- idle stabilization
- ignition adjustment during idle using digital idle stabilization function

with throttle partially opened:
- determines injection quantity for acceleration enrichment

with throttle fully opened:
- determines injection quantity during full throttle enrichment


Checking

- connect VAG 1551 Diagnostic tester
- switch ON ignition
- select Function "Read measuring value block"
or
- while observing VAG 1551 display, select the following functions in sequence
1 - Rapid data transfer
01 - Engine electronics
08 - Read measuring value block

- press keys 0 and 5 to select "Display group number 05"
- display will appear as shown





- press 0 key to enter input
- channels will be displayed as shown





- read displayed value in channel 2






- open throttle slowly and uniformly
- displayed value in channel 2 must uniformly increase without interruption


Test A




- disconnect 3-pin throttle potentiometer (G 69) harness connector (arrow A)
- displayed value must be 0.0 >°

- bridge terminals 1 and 2 of the harness connector (arrow 2) using jumpers from VW 1594 adaptor kit
- displayed value must be 90 >° minimum

If YES
- throttle potentiometer control OK

- switch OFF ignition
- replace throttle potentiometer (G 69)
- activate Fault memory and then erase

Vehicles with automatic transmission only:
- after removal/installation or replacement of throttle potentiometer reset control unit to reference setting

If NO
throttle potentiometer control NOT OK

- switch OFF ignition
- check wiring for open circuit or short to control unit positive (+), repair or replace as necessary,

If wiring OK
- replace Digifant control unit (J 169)
- activate Fault memory and then erase