Operation CHARM: Car repair manuals for everyone.

Work Procedure - VR6

Work Procedure - VR6

Open hood,

- Loosen gas cap to release fuel system pressure; retighten gas cap.

- Remove air intake hose.





- Disconnect fuel hose securing clamps.





- Push heat insulation covering aside at lower fuel hose connection.

- Remove fuel hose/clamps from fuel feed and fuel return hoses.

- Use specially designed cutting knife, part number KL2298, and carefully slice each end of both the fuel feed and fuel return hoses open to prepare hoses for easy removal.

CAUTION:
Be certain not to cut into plastic fuel pipe. Use only the supplied cutting knife.





- Use special hose clamp pliers, VAG 1819, and push new hose clamps, part number N 102 922 01, on to new fuel hoses, part numbers 021 133 988D and 021 133 990D. Push both clamps toward center of hose.

- Install both new fuel hoses.





- Use clamp pliers and move each clamp into position. Clamps must be about 3 mm from end of hose.

- Re-secure fuel lines.

- Reinstall air intake hose.

- Start engine.

- Check for leaks.

- Close hood.