Operation CHARM: Car repair manuals for everyone.

Supercharger: Service and Repair

G-charger damage, repairing

CAUTION: Strictly observe Rules of Cleanliness when working on or assembling components in the G-charger system.

If the G-charger is damaged by foreign material entering the inlet air system, perform the following steps BEFORE replacing the G-charger
- thoroughly clean air filter housing
- replace air filter element
- replace intercooler
- replace silencer
- clean G-charger connecting hoses, if cleaning not possible, replace
- replace seals and sealing rings
- replace air bypass tube
- check for filter screen in air bypass tube

If no filter screen
- repair is complete

If filter screen installed
- check air bypass tube for foreign material

If present
- thoroughly clean intake manifold (inside)
- remove cylinder head, Service and Repair
- carefully inspect cylinder head for obvious damage and stress induced damage resulting from foreign material, repair or replace as necessary
- inspect piston and cylinder walls for foreign material damage, repair or replace as necessary