Transfer Pump

To replace the Fuel Transfer Pump:

WARNING: Fuel may be expelled during this procedure. Use a clean rag to soak up any spilled fuel. Do not disconnect any wires that could cause electrical sparks. Do not smoke or work near heaters or other fire hazards. Keep a fire extinguisher handy.

1. Disconnect battery ground strap.
2. Remove luggage compartment cover.
3. Remove access cover to fuel gauge sending unit.

Tank Sending Unit Connections:

4. Disconnect from fuel gauge sending unit (see image):
#1 fuel supply line to main fuel pump
#2 fuel return line to fuel tank
#3 fuel gauge and fuel transfer pump electrical connector
5. Take note of the installed position of the sending unit before removal. Label hoses for proper reinstallation.

Fuel Gauge/Transfer Pump Tool:

6. Remove fuel gauge sending unit with special tool US 2012A, or equivalent. Turn sending unit counterclockwise to loosen.
7. Remove sending unit from fuel tank and discard the O-ring.

Fuel Transfer Pump:

8. Replace transfer pump on sending unit.
9. Inspect and clean the strainer/filter before installing on transfer pump.
10. Apply a light lubricant to the new O-ring. Install the O-ring on the sending unit and place the assembly into the fuel tank, turning it clockwise until tight.
11. Check position of sending unit, it should face the same way as noted before removal.
12. Reconnect fuel hoses and tighten hose clamps. Reconnect harness connector to sending unit.
13. Reconnect the battery ground strap.
14. Put vehicle in NEUTRAL or PARK set parking brake.
15. START vehicle and check for leaks at the sending unit, repair any leaks immediately.
16. Install access cover and floor cover.