Operation CHARM: Car repair manuals for everyone.

Direct / Reverse Clutch








Fig. 1 Circlip (small), removing / installing
- press spring plate down




Fig. 2 Bushing in clutch drum, removing
- press out
A = US 1099




Fig. 3 Bushing in clutch drum, installing
- use old bushing A to press new bushing 1.7 mm (0.067 in.) below top edge




Fig. 4 Inner splined plate, installing
- use only plates with lining marked as shown
- soak new plates in ATF for 15 minutes before installing




Fig. 5 Direct/Reverse clutch end play, checking
- check that play is 2.05-2.50 mm (0.081-0.098 in.)

Circlip available
Thickness (mm) Part No.
1.5 010323157A
1.7 010323157B
2.0 010323157
2.3 010323157C
2.5 010 323 157 D




Fig. 6 Clutch drum / Circlip groove, assembling

Note
Different size clutch drums are available. Only install drum with correct dimension

No. of plates Dimension a mm (in.)
Outer spline Inner spline
3 3 27 (1.063)
4 4 31.25 (1.230)




Fig. 7 Direct/Reverse clutch assembly, checking operation
- assemble both forward clutch and direct reverse clutch with thrust washers on oil pump
- blow compressed air into port (arrow)
- piston must compress clutch plates
- piston must release plates when compressed air is removed