Windows - Adhesive Material Revised

Group: 64

Number: 95-01

Date: Oct 26, 1995

Subject:
Adhesive material changed for flush bonded windows

Model(s):
Golf, Golf III, GTI, Jetta, Jetta III,
Passat, Corrado, EuroVan 1985-1995 -->

This Technical Bulletin contains updated information to the Repair Manual for working with the new glass adhesive DH 009 100.

Due to increased design requirements for glass bonding (body stiffness and corrosion protection) the current adhesive D 009 100 had to be modified.

The new glass adhesive DH 009 100/03 is made specifically for the direct installation of fixed vehicle glass.

The adhesive must be heated before applying.

Flush bonded windows, removing and installing

Tools

^ Cartridge heater VAG 1939

Materials

^ 1K - Adhesive DH 009 100 2), 4)

^ 1K - Adhesive DH 009 100 03 2), 4), 5)

^ 2K - Adhesive D 004 300 05 2), 3)

^ Activator AMV 181 800 02 1)

^ Glass Primer/Paint Primer D009 200 02 1)

^ Cleaning Solution D 009 401 04 1)

^ Primer - Applicator D 009 500 25 1)

^ Adhesive Remover D 002 000 10 1)

1) Materials stored in Box D 004 700

2) Note curing time

3) Use only for windshield and side glass

4) Heat according to manufacturer's specifications with cartridge heater VAG 1939

5) Small cartridge 110 ml - for sealing or if the 300 ml cartridge is insufficient

CAUTION!
The glass panes must be installed within 10 minutes of the adhesive application or the adhesion properties will be affected.





Curing Time

^ Curing time: From the installation of the glass until the vehicle is ready for operation.

^ During curing time the vehicle must be at room temperature (> 15°C [59°F]) and be parked on a level surface.